Search Results

Spray-guided gasoline direct injection SI engines attract as one of new generation lean-burn engines to promise CO2 reduction. These typically adopt “narrow-spacing” concept in which an injector is centrally mounted close to a spark plug. Therefore, geometric targets of the fuel spray and a position of the spark plug have to be exactly limited to maintain a proper mixture in the spark gap. In addition, the stable combustion window is narrow because the spark ignition is limited in a short time during and immediately after the injection. These spatial and temporal restrictions involve some intractable problems concerning the combustion robustness due to the complicate phenomena around the spark plug. The local mixture preparation near the spark plug significantly depends on the spray-induced charge motion. The intense flow induced by the motion blows out and stretches the spark, thereby affecting the spark discharge performance.

In recent decades, research and development in the field of autonomous vehicles have rapidly increased throughout the world, and autonomous driving technologies have begun to be applied to mass production vehicles. Especially recently, even affordable mass production vehicles have begun to be equipped with some autonomous driving systems such as a Lane Keeping Assist (LKA) system. In general, mass-produced LKA systems use a lane detection camera as a means of keeping the lane. One of the common limitations of camera-based LKA systems is that the lane keeping performance significantly decreases when the camera cannot detect lane markings for various reasons such as snow coverage or blurred lane markings. To overcome this limitation, we have developed Global Navigation Satellite System (GNSS)-based LKA systems, which are not affected by the surrounding environment such as weather and the condition of lane markings.

A fuel control method to reduce the harmful exhaust gas from SI engines is proposed. As is well known, both the amplitude and the frequency of the limit cycle in a conventional air-fuel ratio control system are determined uniquely by parameters in the system. And this limits our making full use of the oxygen storage effect of TWC. A simple model of TWC reaction revealed the relationship between maximum conversion efficiency and both the amplitude and the frequency in a air fuel control system. It also revealed that TWC conversion efficiency attained to maximum levels when both the amplitude and the frequency of the limit cycle are selected so as to make full use of the oxygen storage effect of TWC. In order to achieve this, it is necessary to vary both the amplitude and the frequency arbitrarily.

A flexible fuel vehicle (FFV) was evaluated through various tests for its potential as an alternative to the conventional gasoline vehicle. This paper presents the systems incorporated in the FFV and the test results. 50,000 mile emission durability tests were also performed and the potential of the FFV as a “Low Emission Vehicle” was assessed. As the result of extensive engineering work, we successfully developed a Galant FFV which exhibits very good durability and reliability. The emission control system which we have developed demonstrated that the vehicle has a good potential to comply with the California formaldehyde emission standard of 15 mg/mile. However, due to the large portion of unburnt methanol in the tail-pipe emissions, FFVs will have more difficulty than gasoline vehicles in meeting non-methane organic gas (NMOG) standards applicable to “Low Emission Vehicles”.

In order to meet increasing demands for safety and comfort in a vehicle compartment, automatic adjustment of seat, mirrors, steering wheel has been developed. The multiplex wiring system was constructed for the automatic adjustment of the cockpit elements to drivers preferred positions or to physique-matched settings based on ergonomic data. This paper describes the construction of the multiplex system and functions of automatic adjustment of the cockpit elements for comfortable driving position and better visibility.

GDI (Gasoline Direct Injection) engine adopting new combustion control technologies was developed and introduced into Japanese domestic market in August of 1996. In order to extend its application to the European market, various system modifications have been performed. Injectors are located with a smaller angle to the vertical line in order to improve the combustion stability in the higher speed range. A new combustion control method named “two-stage mixing” is adopted to suppress the knock in the low speed range. As a result of this new method, the compression ratio was increased up to 12.5 to 1 while increasing the low-end torque significantly. Taking the high sulfur gasoline in the European market into account, a selective reduction lean-NOx catalyst with improved NOx conversion efficiency was employed. A warm-up catalyst can not be used because the selective reduction lean NOx catalyst requires HC for the NOx reduction.

An in-vehicle detecting system, which directly monitors the combustion condition in each cylinder by detecting the ionic current generated in the vicinity of combustion flame surface in the internal combustion engine, has been developed for engine control. This system comprises the existing ignition plug employed as an ion probe, an additional ignition coil added with electronic components for the detection, and a detection module to process the ionic current and to provide the engine management system with various information indicating the combustion condition. This system allows the judgment of misfire or normal combustion in the overall engine driving conditions and the detection of knocking level in each cylinder. Furthermore, the development is now under way for practically driving the engine drive with leaner mixture, namely, the control of air fuel ratio in each cylinder through the information based on this ionic current indicating the combustion condition.

Spray motion visualization, mixture strength measurement, flame spectral analyses and flame behavior observation were performed in order to elucidate the mixture preparation and the combustion processes in Mitsubishi GDI engine. The effects of in-cylinder flow called reverse tumble on the charge stratification were clarified. It preserves the mixture inside the spherical piston cavity, and extends the optimum injection timing range. Mixture strength at the spark plug and at the spark timing can be controlled by changing the injection timing. It was concluded that reverse tumble plays a significant role for extending the freedom of mixing. The characteristics of the stratified charge combustion were clarified through the flame radiation analyses. A first flame front with UV luminescence propagates rapidly and covers all over the combustion chamber at the early stage of combustion.

This paper describes a control strategy for autonomous vehicles in an intelligent vehicle/highway system. The control concept aims at the compatibility of passenger riding comfort and vehicle controllability. The main subject of this paper is lateral control of vehicles. In order to analyze riding comfort, we have experimented on the lateral riding comfort during a lane change. It was found that the riding comfort is mainly related to the jerk more than the acceleration, and that the trajectory pattern is important. According to the experimental results, a motion control system was designed. We found through the computer simulation and the experiment with an autonomous test vehicle that comfortable ride is realized along with system stability. Lastly, in order to apply this strategy to the longitudinal direction, we have experimented on the longitudinal acceleration with the test vehicle. The results shows that the same strategy is applicable to the longitudinal direction.

The 4M5 series of four-cylinder, in-line, direct-injection diesel engines has been released by Mitsubishi Motors Corporation for light and medium-duty trucks and buses. Featuring an updated structure and reflecting the employment of state-of-the-art technology in the design of every component, the new engine series offers high reliability and compact dimensions. Moreover, the new series well meets contemporary demands for high performance, low noise, and clean combustion.

In this paper, we suggest a novel algorithm to distinguish semi-steady states from various steering patterns and to estimate the stability factor. The algorithm also estimates each stability factor in left and right turns because there could be a case where they differ based on uneven tire wear and so on. The stability factor, which is the turning characteristic of a vehicle, has been treated as constant for most vehicle control systems. However, in fact, it may change in some situations, for example when a vehicle is overloaded. So there is a chance that a driver may be aware of an unusual sensation when vehicle control is designed based on a constant stability factor. We have succeeded in developing an algorithm to estimate the stability factor accurately enough to be able to compensate for it and have confirmed the effectiveness of the algorithm by simulation and vehicle testing as well.

Injection rate control is an important capability of the ideal injection system of the future. However, in a conventional Common-Rail System (CRS) the injection pressure is constant throughout the injection period, resulting in a nearly rectangular injection rate shape and offering no control of the injection rate. Thus, in order to realize injection rate control with a CRS, a "Next- generation Common-Rail System (NCRS)" was conceptualized, designed, and fabricated. The NCRS has two common rails, for low- and high-pressure fuel, and switches the fuel pressure supplied to the injector from the low- to the high- pressure rail during the injection period, resulting in control over the injection rate shape. The effects of injection rate shape on exhaust emissions and fuel consumption were investigated by applying this NCRS to a single- cylinder research engine.

This paper presents a new motor current control strategy for Electric Power Steering (EPS) to reduce current fluctuation. Such current fluctuation may cause undesirable steering torque ripple and acoustic noise, if an inexpensive microprocessor is used. Using a DC-motor, current fluctuation associated with change in the battery voltage, etc., may occur. We have developed a new current control strategy which effectively alleviates current fluctuations of the motor without using higher performance microprocessors. The new controller is based on the estimation of disturbance voltage and compensation for this disturbance voltage. We have bench-tested the performance of this control strategy and confirmed that current fluctuation is reduced below that using conventional PI controller. The PI gain for the proposed controller is the same as that for the conventional controller.

Experimental investigations of fuel breakup very close to nozzle of practical high-pressure swirl injector, which is used in gasoline direct injection (GDI) engine, were carried out. In GDI engines, fuel is directly injected into cylinder therefore the spray characteristics and mixture formation are of primary importance. In this research, visualizations of primary spray formation process were demonstrated using a high-speed video camera (maximum speed: 1Mfps) with a long-distance microscope. Initial state and development of the spray were discussed under the different injection pressure condition. During the injection period, the length and thickness of the liquid sheet, which is produced from the nozzle exit, were measured using Ar-ion laser sheet and high-speed camera. Primary spray structure and behavior of liquid sheet, especially surface wave of liquid sheet, at nozzle exit were discussed using obtained images.

The gasoline direct injection engine starts significantly faster than a conventional engine. Fuel can be injected into the cylinder during the compression stroke at the same time of cranking start. When the spark plug ignites the mixture at the end of compression stroke, the engine has its first combustion, that is, the first combustion occurs within 0.2 sec after the start of cranking. This unique characteristic of quick startability has realized a idle stop system, which enables drivers to operate the vehicle in a natural manner.

A two-stage combustion is one of the Mitsubishi GDI™ technologies for a quick catalyst warm-up on a cold-start. However, when the combustion is continued for a long time, an increase in the fuel consumption is a considerable problem. To solve the problem, a stratified slight-lean combustion is newly introduced for utilization of catalysis. The stratified mixture with slightly lean overall air-fuel ratio is prepared by the late stage injection during the compression stroke. By optimizing an interval between the injection and the spark timing, the combustion simultaneously supplies substantial CO and surplus O2 to a catalyst while avoiding the soot generation and the fouling of a spark plug. The CO oxidation on the catalyst is utilized to reduce the cold-start emissions. Immediately after the cold-start, the catalyst is preheated for the minimum time to start the CO oxidation by using the two-stage combustion. Following that, the stratified slight-lean combustion is performed.

Vehicular collision avoidance radar systems using millimeter-wave have been developed in recent years. Because of their simple structures, a microstrip antenna or a lens antenna is often used as the radar antenna. However, the antenna efficiencies of these antennas are low, in general. Therefore, the types of antenna that have small antenna aperture are difficult to obtain high antenna gains. In addition, it is difficult to radiate many beams at narrow beam intervals with a lens antenna. We developed an offset paraboloidal reflector antenna (the OP antenna) for the vehicular collision avoidance radar. This antenna consists of one pyramidal horn antenna and one offset paraboloidal reflector. They pyramidal horn and the radio frequency unit (the RF unit) of the radar are fixed in the radar head. To scan the beam, only the reflector is rotated. Using a reflector-rotating mechanism, the OP antenna can radiate many beams toward different directions.

A characteristic mechanism of in-cylinder combustion is “time-domain mixing” which mixes up unburned gas, products in the different stages of combustion process, and burned gas, by “eddy”, a flow component with its scales of several to 10 mm. It seems to play a role in completing the combustion. Now that direct injection is a central engine technology, a keyword to combustion control is “freedom of mixing”, that is, no restriction on mixture formation, realized by direct injection. Various kinds of combustion control technologies utilizing it, have been presented. After combustion control for a premixed leanburn gasoline engine, and a direct injection gasoline engine, was achieved by turbulence control, and mixing control, respectively, the next target of combustion control will be ignition control. It will be possible, by controlling some boundary condition on combustion and fuel chemistry. Time-domain mixing and freedom of mixing will support it.

Two-stage hybrid combustion for a 6-stroke gasoline direct injection SI engine is a new strategy to control the ignition of the HCCI combustion using hot-burned gas from the stratified lean SI combustion. This combustion is achieved by changing the camshafts, the cam-driven gear ratio and the engine control of a conventional 4-stroke gasoline direct injection engine without using a higher compression ratio, any fuel additives and induction air heating devices. The combustion processes are performed twice in one cycle. After the gas exchange process, the stratified ultra-lean SI combustion is performed. The hot-burned gas generated from this SI combustion is used as a trigger for the next HCCI combustion. After gasoline is injected in the burned gas, the hot and homogeneous lean mixture is recompressed without opening the exhaust valves. Thus the HCCI combustion occurs.

In a gasoline-direct injection (DI) engine, the formation of the air-fuel mixture, which is governed by the fuel spray geometry, the air motion, and the interaction among the spray, air motion, and wall, directly influences the engine performance. The fuel injected into the cylinder involves air and evaporates to form the air-fuel mixture. The mixture is forced near a spark plug by the spray penetration, air motion, and/or wall reflection. In this paper, we investigated the spray wall impingement and the interaction between the spray, air motion, and wall using an experiment and a numerical simulation. A high-pressure swirl injector simulation model was developed and applied to calculate the spray characteristics and spray wall impingement. The simulation results of the spray shapes under atmospheric and pressurized ambient pressure agreed with the experimental results.