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Journal Article

Developing Abrasion Test Standards for Evaluating Lunar Construction Materials

2009-07-12
2009-01-2377
Operational issues encountered by Apollo astronauts relating to lunar dust were catalogued, including material abrasion that resulted in scratches and wear on spacesuit components, ultimately impacting visibility, joint mobility and pressure retention. Standard methods are being developed to measure abrasive wear on candidate construction materials to be used for spacesuits, spacecraft, and robotics. Calibration tests were conducted using a standard diamond stylus scratch tip on the common spacecraft structure aluminum, Al 6061-T6. Custom tips were fabricated from terrestrial counterparts of lunar minerals for scratching Al 6061-T6 and comparing to standard diamond scratches. Considerations are offered for how to apply standards when selecting materials and developing dust mitigation strategies for lunar architecture elements.
Journal Article

Ice Crystal Icing Engine Testing in the NASA Glenn Research Center's Propulsion Systems Laboratory: Altitude Investigation

2015-06-15
2015-01-2156
The National Aeronautics and Space Administration (NASA) conducted a full scale ice crystal icing turbofan engine test using an obsolete Allied Signal ALF502-R5 engine in the Propulsion Systems Laboratory (PSL) at NASA Glenn Research Center. The test article used was the exact engine that experienced a loss of power event after the ingestion of ice crystals while operating at high altitude during a 1997 Honeywell flight test campaign investigating the turbofan engine ice crystal icing phenomena. The test plan included test points conducted at the known flight test campaign field event pressure altitude and at various pressure altitudes ranging from low to high throughout the engine operating envelope. The test article experienced a loss of power event at each of the altitudes tested.
Journal Article

Measurement of Smoke Particle Size under Low-Gravity Conditions

2008-06-29
2008-01-2089
Smoke detection experiments were conducted in the Microgravity Science Glovebox (MSG) on the International Space Station (ISS) during Expedition 15 in an experiment entitled Smoke Aerosol Measurement Experiment (SAME). The preliminary results from these experiments are presented. In order to simulate detection of a prefire overheated-material event, samples of five different materials were heated to temperatures below the ignition point. The smoke generation conditions were controlled to provide repeatable sample surface temperatures and air flow conditions. The smoke properties were measured using particulate aerosol diagnostics that measure different moments of the size distribution. These statistics were combined to determine the count mean diameter which can be used to describe the overall smoke distribution.
Technical Paper

Weathering of Thermal Control Coatings

2007-07-09
2007-01-3020
Spacecraft radiators reject heat to their surroundings. Radiators can be deployable or mounted on the body of the spacecraft. NASA's Crew Exploration Vehicle is to use body mounted radiators. Coatings play an important role in heat rejection. The coatings provide the radiator surface with the desired optical properties of low solar absorptance and high infrared emittance. These specialized surfaces are applied to the radiator panel in a number of ways, including conventional spraying, plasma spraying, or as an appliqué. Not specifically designed for a weathering environment, little is known about the durability of conventional paints, coatings, and appliqués upon exposure to weathering and subsequent exposure to solar wind and ultraviolet radiation exposure. In addition to maintaining their desired optical properties, the coatings must also continue to adhere to the underlying radiator panel.
Technical Paper

ISS Destiny Laboratory Smoke Detection Model

2007-07-09
2007-01-3076
Smoke transport and detection were modeled numerically in the ISS Destiny module using the NIST, Fire Dynamics Simulator code. The airflows in Destiny were modeled using the existing flow conditions and the module geometry included obstructions that simulate the currently installed hardware on orbit. The smoke source was modeled as a 0.152 by 0.152 m region that emitted smoke particulate ranging from 1.46 to 8.47 mg/s. In the module domain, the smoke source was placed in the center of each Destiny rack location and the model was run to determine the time required for the two smoke detectors to alarm. Overall the detection times were dominated by the circumferential flow, the axial flow from the intermodule ventilation and the smoke source strength.
Technical Paper

Review of Role of Icing Feathers in Ice Accretion Formation

2007-09-24
2007-01-3294
This paper presents a review of our current experimental and theoretical understanding of icing feathers and the role that they play in the formation of ice accretions. It covers the following areas: a short review of past research work related to icing feathers; a discussion of the physical characteristics and terminology used in describing icing feathers; the presence of feathers on ice accretions formed in unswept airfoils, especially at SLD conditions; the role that icing feathers play in the formation of ice accretion shapes on swept wings; the formation of icing feathers from roughness elements; theoretical considerations regarding feather formation, feather interaction to form complex icing structures, the role of film dynamics in the formation of roughness elements and the formation of feathers. Hypotheses related to feather formation and feather growth are discussed.
Technical Paper

Parametric Study of Ice Accretion Formation on a Swept Wing at SLD Conditions

2007-09-24
2007-01-3345
An experiment was conducted in the Icing Research Tunnel (IRT) at NASA Glenn Research Center to study the effect of sweep angle and temperature on the formation of ice accretions on a NACA 0012 swept wing at SLD conditions. From a baseline Appendix-C condition with a MVD of 20m the drop size was changed to 110 and 200m for the SLD cases. Casting data, ice shape tracings, time-sequence and photographic data were obtained. Time-sequence photography was taken during each run to capture in real time the formation of the ice accretion. Measurements of the critical distance were obtained.
Technical Paper

A Step Towards CO2-Neutral Aviation

2007-09-17
2007-01-3790
An approximation method for evaluation of the caloric equations used in combustion chemistry simulations is described. The method is applied to generate the equations of specific heat, static enthalpy, and Gibb's free energy for fuel mixtures of interest to gas turbine engine manufacturers. Liquid-phase fuel properties are also derived. The fuels include JP-8, synthetic fuel, and two fuel blends consisting of a mixture of JP-8 and synthetic fuel. The complete set of fuel property equations for both phases are implemented into a computational fluid dynamics (CFD) flow solver database, and multi-phase, reacting flow simulations of a well-tested liquid-fueled combustor are performed. The simulations are a first step in understanding combustion system performance and operational issues when using alternate fuels, at practical engine operating conditions.
Technical Paper

Development of Icing Condition Remote Sensing Systems and their Implications for Future Flight Operations

2003-06-16
2003-01-2096
NASA and the FAA are funding the development of ground-based remote sensing systems specifically designed to detect and quantify the icing environment aloft. The goal of the NASA activity is to develop a relatively low cost stand-alone system that can provide practical icing information to the flight community. The goal of the FAA activity is to develop more advanced systems that can identify supercooled large drop (SLD) as well as general icing conditions and be integrated into the existing weather information infrastructure. Both activities utilize combinations of sensing technologies including radar, radiometry, and lidar, along with Internet-available external information such as numerical weather model output where it is found to be useful. In all cases the measured data of environment parameters will need to be converted into a measure of icing hazard before it will be of value to the flying community.
Technical Paper

Abrasion of Candidate Spacesuit Fabrics by Simulated Lunar Dust

2009-07-12
2009-01-2473
A protocol has been developed that produced the type of lunar soil abrasion damage observed on Apollo spacesuits. This protocol was then applied to four materials (Kevlar®, Vectran®, Orthofabric, and Tyvek®) that are candidates for advanced spacesuits. Three of the four new candidate fabrics (all but Vectran®) were effective at keeping the dust from penetrating to layers beneath. In the cases of Kevlar® and Orthofabric this was accomplished by the addition of a silicone layer. In the case of Tyvek®, the paper structure was dense enough to block dust transport. The least abrasive damage was suffered by the Tyvek®. This was thought to be due in large part to its non-woven paper structure. The woven structures were all abraded where the top of the weave was struck by the abrasive. Of these, the Orthofabric suffered the least wear, with both Vectran® and Kevlar® suffering considerably more extensive filament breakage.
Technical Paper

Anthropometric and Blood Flow Characteristics Leading to EVA Hand Injury

2009-07-12
2009-01-2471
The aim of this study was to explore if fingernail delamination injury following EMU glove use may be caused by compression-induced blood flow occlusion in the finger. During compression tests, finger blood flow decreased more than 60%, however this occurred more rapidly for finger pad compression (4 N) than for fingertips (10 N). A pressure bulb compression test resulted in 50% and 45% decreased blood flow at 100 mmHg and 200 mmHg, respectively. These results indicate that the finger pad pressure required to articulate stiff gloves is more likely to contribute to injury than the fingertip pressure associated with tight fitting gloves.
Technical Paper

Miniaturized Sensor Systems for Early Fire Detection in Spacecraft

2009-07-12
2009-01-2469
A fire in spacecraft or habitat supporting NASA's Exploration mission could jeopardize the system, mission, and/or crew. Given adequate measures for fire prevention, the hazard from a fire can be significantly reduced if fire detection is rapid and occurs in the early stages of fire development. The simultaneous detection of both particulate and gaseous products has been proven to rapidly detect fires and accurately distinguish between real fires and nuisance sources. This paper describes the development status of gaseous and particulate sensor elements, integrated sensor systems, and system testing. It is concluded that while development is still necessary, the fundamental approach of smart, miniaturized, multisensor technology has the potential to significantly improve the safety of NASA space exploration systems.
Technical Paper

Smoke Particle Sizes in Low-Gravity and Implications for Spacecraft Smoke Detector Design

2009-07-12
2009-01-2468
This paper presents results from a smoke detection experiment entitled Smoke Aerosol Measurement Experiment (SAME) which was conducted in the Microgravity Science Glovebox on the International Space Station (ISS) during Expedition 15. Five different materials representative of those found in spacecraft were pyrolyzed at temperatures below the ignition point with conditions controlled to provide repeatable sample surface temperatures and air flow conditions. The sample materials were Teflon®, Kapton®, cellulose, silicone rubber and dibutylphthalate. The transport time from the smoke source to the detector was simulated by holding the smoke in an aging chamber for times ranging from 10 to1800 seconds. Smoke particle samples were collected on Transmission Electron Microscope (TEM) grids for post-flight analysis.
Technical Paper

Results and Analysis from Reduced Gravity Experiments of the Flexible Membrane Commode Apparatus

2009-07-12
2009-01-2344
Two separate experimental rigs used in tests on NASA and Zero-G Corporation aircrafts flying low-gravity trajectories, and in the NASA 2.2 Second Drop Tower have been developed to test the functioning of the Flexible Membrane Commode (FMC) concept under reduced gravity conditions. The first rig incorporates the flexible, optically opaque membrane bag and the second rig incorporates a transparent chamber with a funnel assembly for evacuation that approximates the size of the membrane bag. Different waste dispensers have been used including a caulking gun and flexible hose assembly, and an injection syringe. Waste separation mechanisms include a pair of wire cutters, an iris mechanism, as well as discrete slug injection. The experimental work is described in a companion paper. This paper focuses on the obtained results and analysis of the data.
Technical Paper

Lunar Dust Cloud Characterization in a Gravitational Settling Chamber Experiencing Zero, Lunar, Earth and 1.8-g Levels

2009-07-12
2009-01-2357
In order to study dust propagation and mitigation techniques, an inertial separation and gravitational settling experiment rig was constructed and used for experimental work in reduced gravity aircraft flights. The first experimental objective was to test dust filtration by a cyclone separator in lunar gravity. The second objective was to characterize dust flow and settling in lunar gravity in order to devise more comprehensive dust mitigation strategies. A settling channel provided a flow length over which particles settled out of the air flow stream. The experimental data provides particle quantity and size distribution, and a means of verifying numerical predictions.
Technical Paper

NASA's In-Flight Education and Training Aids for Pilots and Operators

2003-06-16
2003-01-2142
To support NASA's goal to improve aviation safety, the Aircraft Icing Project of the Aviation Safety Program has developed a number of education and training aids for pilots and operators on the hazards of atmospheric icing. A review of aircraft incident and accident investigations has revealed that flight crews have not always understood the effects of ice contamination on their aircraft. To increase this awareness, NASA has partnered with regulatory agencies and pilot trade organizations to assure relevant and practical materials that are focused toward the intended pilot audience. A number of new instructional design approaches and media delivery methods have been introduced to increase the effectiveness of the training materials by enhancing the learning experience, expanding user interactivity and participation, and, hopefully, increasing learner retention rates.
Technical Paper

SLD Research in the UK

2003-06-16
2003-01-2128
This paper reviews work conducted in the UK aimed at developing validated methods to simulate ice accretion formed in super-cooled large droplet (SLD) icing conditions. To date, QinetiQ has completed one theoretical and three experimental programmes of work. Two further studies are currently in progress within UK universities. This paper provides results from the third test conducted by QinetiQ and NASA in the GKN Aerospace Composite Technologies Icing Research Wind Tunnel, Luton UK, to measure the mass loss through droplet splash during an SLD encounter. A description of the test procedures and the results obtained are provided. Future work on SLD methods development in progress in the UK is then briefly outlined.
Technical Paper

An Experimental Investigation of SLD Impingement on Airfoils and Simulated Ice Shapes

2003-06-16
2003-01-2129
This paper presents experimental methods for investigating large droplet impingement dynamics and for obtaining small and large water droplet impingement data. Droplet impingement visualization experiments conducted in the Goodrich Icing Wind Tunnel with a 21-in chord NACA 0012 airfoil demonstrated considerable droplet splashing during impingement. The tests were performed for speeds in the range 50 to 175 mph and with cloud median volumetric diameters in the range of 11 to 270 microns. Extensive large droplet impingement tests were conducted at the NASA Glenn Icing Research Tunnel (IRT). Impingement data were obtained for a range of airfoil sections including three 36-inch chord airfoils (MS(1)-0317, GLC-305, and NACA 652-415), a 57-inch chord Twin Otter horizontal tail section and 22.5-minute and 45-minute LEWICE glaze ice shapes for the Twin Otter tail section. Small droplet impingement tests were also conducted for selected test models.
Technical Paper

Update On SLD Engineering Tools Development

2003-06-16
2003-01-2127
The airworthiness authorities (FAA, JAA, Transport Canada) will be releasing a draft rule in the 2006 timeframe concerning the operation of aircraft in a Supercooled Large Droplet (SLD) environment aloft. The draft rule will require aircraft manufacturers to demonstrate that their aircraft can operate safely in an SLD environment for a period of time to facilitate a safe exit from the condition. It is anticipated that aircraft manufacturers will require a capability to demonstrate compliance with this rule via experimental means (icing tunnels or tankers) and by analytical means (ice prediction codes). Since existing icing research facilities and analytical codes were not developed to account for SLD conditions, current engineering tools are not adequate to support compliance activities in SLD conditions. Therefore, existing capabilities need to be augmented to include SLD conditions.
Technical Paper

An Aerodynamic Simulation Process for Iced Lifting Surfaces and Associated Issues

2003-06-16
2003-01-2135
This paper discusses technologies and software tools that are being implemented in a software toolkit currently under development at NASA Glenn Research Center. Its purpose is to help study the effects of icing on airfoil performance and assist with the aerodynamic simulation process which consists of characterization and modeling of ice geometry, application of block topology and grid generation, and flow simulation. Tools and technologies for each task have been carefully chosen based on their contribution to the overall process. For the geometry characterization and modeling, we have chosen an interactive rather than automatic process in order to handle numerous ice shapes. An Appendix presents features of a software toolkit developed to support the interactive process. Approaches taken for the generation of block topology and grids, and flow simulation, though not yet implemented in the software, are discussed with reasons for why particular methods are chosen.
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