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Engine control units (ECUs) on heavy trucks have been capable of storing “last stop” or “hard stop” data for some years. These data provide useful information to accident reconstruction personnel. In past studies, these data have been analyzed and compared to higher-resolution on-vehicle data for several heavy trucks and several makes of passenger cars. Previous published studies have been quite helpful in understanding the limitations and/or anomalies associated with these data. This study was designed and executed to add to the technical understanding of heavy truck event data recorders (EDR), specifically data associated with a modern Cummins power plant ECU. Emergency “full-treadle” stops were performed at many combinations of load-speed-surface coefficient conditions. In addition, brake-in-curve tests were performed on wet Jennite for various conditions of disablement of the braking system.

This research was performed using a designed experiment to evaluate the loss of dry surface braking performance and stability that could be associated with the disablement of specific brake positions on a tractor-semitrailer. The experiment was intended to supplement and update previous research by Heusser, Radlinski, Flick, and others. It also sought to establish reasonable limits for engineering estimates on stopping performance degradation attributable to partial or complete brake failure of individual S-cam air brakes on a class 8 truck. Stopping tests were conducted from 30 mph and 60 mph, with the combination loaded to GCW (80,000 lb.), half-payload, and with the flatbed semitrailer unladen. Both tractor and semitrailer were equipped with antilock brakes. Along with stopping distance, brake pressures, longitudinal acceleration, road wheel speed, and steering wheel position and effort were also recorded.

The severity of an impact in terms of the acceleration in the occupant compartment is dependent not only on the change in vehicle velocity, but also the time for the change in velocity to occur. These depend on the geometry and stiffness of both the striking vehicle and struck object. In narrow-object frontal impacts, impact location can affect the shape and duration of the acceleration pulse that reaches the occupant compartment. In this paper, the frontal impact response of a full-sized pickup to 10 mile per hour and 20 mile per hour pole impacts at the centerline and at a location nearer the frame rails is compared using the acceleration pulse shape, the average acceleration in the occupant compartment, and the residual crush. A bilinear curve relating impact speed to residual crush is developed.

Delta-V and Barrier Equivalent Velocity (BEV) are terms that have been used for many years to describe aspects of what happened to a vehicle when an impact occurred. That is, they are used to describe some physical change in the vehicle state before the impact as compared to after the impact. Specifically, the Delta-V describes the change in the vehicle velocity vector from just before the impact until just after the impact. The BEV attempts to quantify the energy required to cause the damage associated with an impact. In order to understand what happens to a vehicle and its occupants during an impact, it is necessary to examine the acceleration pulse undergone by the vehicle during the impact. The acceleration pulse describes, in detail, how the Delta-V occurs as a function of time, and is related with the deformation of the vehicle as well as the object contacted by the vehicle during an impact.