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Ti-alloy sheet is a high-modulus elastic-plastic material, about which the resilience in the cold-forming process is quite difficult to control. As a matter of fact, the procedure of cold-forming is composed of many cases such as tensile case and bending case. An expression of ultimate radius for bending-curvature is obtained based on tri-parameters elastic-plastic constitutive model. By classifying the cold-forming process, some typical cases of cold-forming are presented in this paper, and analytical solutions with a high precision of resilience for high-modulus elastic-plastic material such as Ti-alloy sheet under the different typical cases are obtained in this paper. The accurate analytical solutions of resilience for high-modulus elastic-plastic material presented in this paper will contribute to cold-forming process both in the mould-designing and optimizing of cold-forming procedure.

To accurately and efficiently predict the temperature fields inside a lithium-ion battery is key technology for the enhancement of battery thermal management and the improvement of battery performances. The dimensional analysis method is applied to derive similarity criterions and the similarity coefficients of battery interior temperature fields, based on the governing partial differential equations describing the three dimensional transient temperature field. To verify the correctness of similarity criterions and the similarity coefficients, 3D finite element models of battery temperature field are established with a prototype and scale model, on the assumption that the battery cell has single-layer structure and multi-layers structure separately. The simulation results show that the similarity criterions and the similarity coefficients are correct.

Downsizing gasoline direct injection engine with turbo boost technology is the main trend for gasoline engine. However, with engine downsizing and ever increasing of power output, a new abnormal phenomenon, known as pre-ignition or super knock, occurs in turbocharged engines. Pre-ignition will cause very high in-cylinder pressure and high oscillations. In some circumstances, one cycle of severe pre-ignition may damage the piston or spark plug, which has a severe influence on engine performance and service life. So pre-ignition has raised lots of attention in both industry and academic society. More and more studies reveal that the auto-ignition of lubricants is the potential source for pre-ignition. The auto-ignition characteristics of different lubricants are studied. This paper focuses on the ignition delay of different lubricants in Controllable Active Thermo-Atmosphere (CATA) combustion system.

Torque Vectoring Control for distributed drive electric vehicle is studied. A handling improvement algorithm for normal cornering maneuvers is proposed based on state variable feedback control: Yaw rate feedback together with steer angle feedforward is employed to improve transient response and steady gain of the yaw rate, respectively. According to the feedback coefficient's influence on the transient response, an optimization function is proposed to obtain optimum feedback coefficients under different speeds. After maximum feedforward coefficients under different speeds are obtained from the constraint of the motor exterior characteristic, final feedforward coefficients are calculated according to an optimal steering characteristic. A torque distribution algorithm is presented to help the driver to speed up during the direct yaw moment control.

Although Hydrostatic Transmission System (HTS) had been used in many places, such as machine tools, agriculture machinery, construction machinery, and vehicles, it had not been used in good performance. Twenty years ago many people began to design new hydrostatic transmission with higher efficiency. Hydrostatic Energy Storage Transmission System (HESTS) is one of new hydrostatic transmission system with higher efficiency. HESTS is more fit for being used in vehicle that is always running in undulating ground or starting and braking frequently. Construction of vehicular HESTS was analyzed, mathematical model of vehicular HESTS was established. The needed control strategies of vehicular HESTS were analyzed because there are many variables would be controlled in the new transmission system.

This paper presents the simulation of in-cylinder stratified mixture formation, spray motion, combustion and emissions in a four-stroke and four valves direct injection spark ignition (DISI) engine with a pent-roof combustion chamber by the computational fluid dynamics (CFD) code. The Extended Coherent Flame Combustion Model (ECFM), implemented in the AVL-Fire codes, was employed. The key parameters of spray characteristics related to computing settings, such as skew angle, cone angle and flow per pulse width with experimental measurements were compared. The numerical analysis is mainly focused on how the tumble flow ratio and geometry of piston bowls affect the motion of charge/spray in-cylinder, the formation of stratified mixture and the combustion and emissions (NO and CO₂) for the wall-guided stratified-charge spark-ignition DISI engine.

To develop a free-piston engine-alternator integrative power system for Hybrid Electric Vehicles, the key design parameters, such as reciprocating mass of the piston assembly, compression ratio, the ignition timing, the engine fuel consumption rate and power output, are studied based on the simulation. The results show that, the system simulation model of the free piston engine can predict the in-cylinder pressure vs. the piston's displacement being accurate enough as the test results from reported reference. The model can be employed to optimize the design parameters and to predict the fuel economy and power output. It provides the methods and bases for the free piston engine design and predicting the main performance parameters' values.

In this paper the approach of using modal parameters to detect and locate damage of automobile rear axle under experimental condition is explained. This method uses the changes in the curvature mode of the structure as the damage identification indicator to detect and locate damage. The curvature mode and the damage identification indicator are explained, the process of the identification is introduced. The method is demonstrated with a FEM (Finite Element Method) analysis on a plate under different damage conditions. And the indicator is improved with a weighting function. Then EMA (Experimental Modal Analysis) is conducted on a damaged and an undamaged rear axle of a vehicle to get the modal parameters for the damage identification indicator which later identifies and locates the damages, thus validating the introduced method.

Adhesive bonding has many applications in the automotive industry. The single-lapped bonded joint is the most typically used among various bonding types. This paper presents experimental research for determining the strain field of the single-lapped joint under tensile loading. The materials for the joint are epoxy-based structural adhesive and low-carbon electrolytic zinc steel plate. In the study, a DIC (digital image correlation) system was adopted to measure the strain distribution of the bonded joint during a tensile test. The bonded steel coupons in the tensile test were prepared according to the ASTM standard. During the measurement, images of the coupon joint were taken before and after the deformation process. Then the DIC system measured the strain of bonded joint by comparing two consecutive images. The measured data from the DIC was compared to data taken simultaneously from a traditional extensometer.

Prediction and analysis of the thermo-mechanical coupling behavior in friction braking system is very important for the design and application of vehicle brakes, such as brake judder, brake squeal, brake wear, brake cracks, brake fade. This paper aims to establish a macro-structural model of the thermo-mechanical dynamics of the ventilated disc brake with asymmetrical outer and inner disc thickness, taking into account the friction-velocity curve of the disc pad couple acquired by testing. On the basis of finite elements analysis of the model, the predictions of the thermo-mechanical responses of the brake disc are presented, including disc transient temperature field and normal stress in radial, circular and axial directions, disc lateral deformation and disc thickness variation. Numerical predictions of the disc surface temperature and later distortion are compared with experimental measurements obtained by thermocouples and non-contact displacement sensors.

An experimental study is presented on the evaporation of diluted droplet-laden two-phase jet flows within a heated air channel co-flow. In this study, n-heptane is pre-atomized by an ultrasonic nozzle to produce droplet cluster with a median diameter of about15μm, and a continuous cold air flow is applied to carry the fuel droplet cluster to emerge from a nozzle tube, producing a free turbulent jet of droplet stream. The droplet stream is then introduced as a central jet into a square-shaped channel with heated air co-flow for evaporation investigations. With flexibilities of the initial properties of droplet stream and surrounding conditions of channel flow, the axial evolution of droplet size is determined to characterize the evaporation behavior of n-heptane droplet stream under various boundary conditions. The equivalence ratios of droplet streams are varied by changing both the carrier-air flow rate and the fuel flow rate.

After obtaining the optimal trajectory through the lane change decision and trajectory planning, the last key technology for the automatic lane change assist system is to carry out the precise and rapid steering actuation according to the front wheel angle demand. Therefore, an automatic lane change system model including a BLDCM (brushless DC motor) model, a steering system model and a vehicle dynamics model is first established in this paper. Electromagnetic characteristics of the motor, the moment of the inertia and viscous friction etc. are considered in these models. Then, a SMC (Sliding Mode Control) algorithm for the steering system is designed to follow the steering angle input. The control torque of the steering motor is obtained through the system model according to steering angle demand. After that, the control current is calculated considering of electromagnetic characteristics of the BLDCM. Debugging and optimization of the control algorithm are done through simulations.

The automatic lane change assist system is an intelligent driving assistance technology oriented to traffic safety, which requires trajectory planning of the lane change maneuver based on the lane change decision. A typical scene of lane change for overtaking is selected, where the front vehicle in the same lane and the rear vehicle in the left lane are deemed to be potential dangerous vehicles through the lane change. Lane change trajectory equation is first established according to the general law of steering wheel angle through lane changes. Based on the relative position, velocity and acceleration information of the dangerous vehicles and the lane change vehicle, motions of these surrounding dangerous vehicles are predicted. At the same time, a multi-objective optimization function is established based on the relative longitudinal safety boundary. The objectives are the minimum safety distance, the lane change time and the front wheel angle.

Vehicle and pedestrian detection technology is the most important part of advanced driving assistance system (ADAS) and automatic driving. The fusion of millimeter wave radar and camera is an important trend to enhance the environmental perception performance. In this paper, we propose a method of vehicle and pedestrian detection based on millimeter wave radar and camera. Moreover, the proposed method complete the detection of vehicle and pedestrian based on dynamic region generated by the radar data and sliding window. First, the radar target information is mapped to the image by means of coordinate transformation. Then by analyzing the scene, we obtain the sliding windows. Next, the sliding windows are detected by HOG features and SVM classifier in a rough detect. Then using the match function to confirm the target. Finally detecting the windows in a precision detection and merging the detecting windows. The target detection process is carried out in the following three steps.

Research studies have suggested that changes to the ignition system are required to generate a more robust flame kernel in order to secure the ignition process for the future advanced high efficiency spark-ignition (SI) engines. In a typical inductive ignition system, the spark discharge is initiated by a transient high-power electrical breakdown and sustained by a relatively low-power glow process. The electrical breakdown is characterized as a capacitive discharge process with a small quantity of energy coming mainly from the gap parasitic capacitor. Enhancement of the breakdown is a potential avenue effectively for extending the lean limit of SI engine. In this work, the effect of high-power capacitive spark discharge on the early flame kernel growth of premixed methane-air mixtures is investigated through electrical probing and optical diagnosis.

The vehicle system is actually a strongly nonlinear system with stochastic parameters. In this paper, the nonlinearities of suspension, tire and seat are analyzed, and the nonlinear dynamics model of driver-vehicle system with 8 degrees of freedom (DOFs) is built. The bifurcation and chaotic motion of the deterministic system under Sinusoid excitations considering the time delay between the front and rear tires are studied. Then, the stochastic feature of the equivalent stiffness and damping coefficients of suspension, tire and seat are assumed to be the normal distribution, and the nonlinear model with random parameters is obtained. The nonlinear dynamics of stochastic nonlinear driver-vehicle system is analyzed and compared through numerical simulation.

Spray behavior is regarded as one of main factors which influence engine performance, fuel consumption and emissions for diesel engine. In practice, spray characteristics from each orifice from a multi-hole nozzle are normally arranged symmetrically, while the hole-to-hole spray variation is unavoidable. This variation will cause spatial uneven distribution of spray and combustion degrade, which will be no longer inconsiderable in face of the more and more stringent emission rules. In this paper, two methods including spray macro-characteristics experiment and separated fuel mass measurement are employed to test the hole-to-hole spray variation of two six-hole symmetric VCO injectors of different brands, and experiments are operated under different conditions including different injection pressures, back pressures and injection durations.

In this paper, a new method for determining the forming limit diagram (FLD) of thin sheet metals, called DIC-Grid method, is proposed based on digital image correlation (DIC) technique. It's assumed that there exists one virtual grid with an initial diameter of 2.5mm, which is usually the same dimension as the grid in traditional circular grid analysis, close to the crack of specimen, and the limit strain point on FLD is determined by the deformation of this virtual grid. The DIC-Grid method has been compared with traditional circular grid analysis and the standard ISO/FDIS 12004-2 in Nakajima tests. The results show that the forming limit strains obtained by the newly proposed method are more stable and precise. Furthermore, DIC-Grid method can avoid the measurement error which exists in the circular grid analysis. Meanwhile, it overcomes the shortcomings of time-consuming data processing and non-applicable for unrealistic strain distribution in the method of ISO standard.

Based on the experimental data of true stress-strain measured by DIC (Digital Image Correlation) combined with the data from a tensile test machine, the methodology for establishing a constitutive model for Ti40 alloy sheet is presented in this paper. The procedure is demonstrated by building the constitutive relationship for Ti40 alloy sheet. As the verification of the constitutive relationship, a force-displacement diagram is simulated by FEA (Finite Element Analysis). A comparison of force-displacement diagram obtained separately by FEA and the tensile test machine is made and the result shows that the method for establishing the constitutive relationship for Ti40 alloy sheet presented in this paper are reliable and considerately accurate.

The weight of an exhaust system on a modern vehicle is increasing because of all kinds of reasons, like engine power's increasing, more catalysts for emission control and more NVH (Noise, Vibration and Harshness) performance requirements. After the engine starting, the exhaust system was not only bearing a cyclical load from the engine, which mainly causing the vibration of the exhaust system, but also the loads from the road, which was transferred through the wheels, the suspension system and the body. Because the exhaust system always worked in these bad conditions, its structural strength, durability and life-time were analyzed in the paper, by numerical simulation and physical correlation. By discretizing the exhaust system's CAD model, a finite element model was built. After restrict the finite element model as it in a real load condition, complete the structure stress analysis and Fatigue analysis of exhaust system's hanger with FEA analysis tools.