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Journal Article

Combustion Development to Realize High Thermal Efficiency Engines

2016-04-05
2016-01-0693
Improving vehicle fuel economy is a central part of efforts toward achieving a sustainable society, and an effective way of accomplishing this aim is to enhance the engine thermal efficiency. Measures to mitigate knocking and reduce engine cooling heat loss are important aspects of enhancing the engine thermal efficiency. Cooled exhaust gas recirculation (EGR) is regarded as a key technology because it is capable of achieving both of these objectives. For this reason, it has been adopted in a wide range of both hybrid vehicles and conventional vehicles in recent years. Cooled EGR has the potential to achieve further lower fuel consumption if the EGR ratio can be increased. Fast combustion is an important and effective way for expanding the EGR ratio. The engine combustion enhancement can be categorized into measures to improve ignition characteristics and methods to promote flame propagation.
Technical Paper

Development of High Tumble Intake-Port for High Thermal Efficiency Engines

2016-04-05
2016-01-0692
Improving vehicle fuel economy is a central part of efforts toward achieving a sustainable society. An effective way of accomplishing this is to enhance the engine thermal efficiency. Mitigating knock and reducing engine heat loss are important aspects of enhancing the thermal efficiency. Cooled exhaust gas recirculation (EGR) is regarded as a key technology because it is capable of achieving both of these objectives. For this reason, it has been adopted in a wide range of both hybrid vehicles and conventional vehicles in recent years. In EGR equipped engines, fast combustion is regarded as one of the most important technologies, since it realizes higher EGR ratio. To create fast combustion, generation of strong in-cylinder turbulence is necessary. Strong in-cylinder turbulence is achieved through swirl, squish, and tumble flows. Specifically high tumble flow has been adopted on a number of new engines because of the intense effect of promoting in-cylinder turbulence.
Technical Paper

Research on the Measures for Improving Cycle-to-Cycle Variations under High Tumble Combustion

2016-04-05
2016-01-0694
Improving vehicle fuel economy is a central part of efforts toward achieving a sustainable society. An effective way for accomplishing this aim is to enhance the engine thermal efficiency. Measures to mitigate knocking and reduce engine cooling heat loss are important aspects of enhancing the engine thermal efficiency. Cooled exhaust gas recirculation (EGR) is regarded as a key technology because it is capable of achieving both of these objectives. For this reason, it has been adopted in a wide range of both hybrid and conventional vehicles in recent years. Toyota has been introducing these technologies as ESTEC (Economy with Superior Thermal Efficient Combustion). Improving cycle-to-cycle variations in combustion, in addition to fast combustion is essential for achieving high engine thermal efficiency.
Technical Paper

Model Based Development for Super Lean Burn Gasoline Engine Using Kolmogorov Microscales

2023-04-11
2023-01-0201
Combustion in a lean atmosphere diluted with a large amount of air can greatly improve fuel efficiency by reducing cooling loss [1, 2]. On the other hand, when air-fuel mixture in cylinder becomes lean, the turbulent combustion speed will decrease, resulting in problems such as the generation of unburned hydrocarbon (HC) and combustion instability [3, 4]. In order to solve these problems, it is important to increase the turbulence intensity and combustion speed [5, 6, 7, 8, 9, 10]. When designing combustion in cylinder by using Computational Fluid Dynamics (CFD), K-epsilon model is widely used for a turbulence model, and the calculated turbulence energy k or turbulence intensity u’ have been used as important indices of combustion velocity [11, 12].
Technical Paper

Development of 50% Thermal Efficiency S.I. Engine to Contribute Realization of Carbon Neutrality

2023-04-11
2023-01-0241
To prevent global warming, many countries are making efforts to reduce CO2 emissions toward achieving 2050 carbon neutrality. In order to reduce CO2 concentration quickly, in addition to spread of renewable energy and expansion of BEV, it is also important to reduce CO2 emissions by improving thermal efficiency of ICE (internal combustion engine) and utilizing carbon neutral fuels such as synthetic fuels and biofuels. It is well known that lean burn is an effective technology to increase thermal efficiency of engine highly. However, since NOx emission from lean burn engine cannot be reduced with three-way catalyst, there have been issues such as complicated system configuration due to the addition of NOx reduction catalyst or limiting lean operation to narrow engine speed and load in order to meet emission regulation of each country.
Technical Paper

Analysis of the effect of hydrogen combustion characteristics on engine performance

2023-09-29
2023-32-0039
The use of hydrogen produced from renewable energy sources is expected to be one of the most promising options for achieving carbon neutrality in automobiles, in addition to electrification and the use of biofuels and synthetic fuels. In recent years, along with fuel cell electric vehicles (FCEVs), there has been renewed interest in hydrogen engines that can utilize internal combustion engine technology. Although hydrogen has the property of a high laminar burning velocity and a wide flammable range compared to other fuels, the actual combustion phenomenon in a real engine is strongly influenced by the turbulence created by the in- cylinder flow and the distribution of fuel and air in the cylinder due to the formation of the mixture. Therefore, to fully utilize hydrogen as a fuel in actual engines and bring out its performance, it is important to understand the basic combustion characteristics of hydrogen in the cylinder and the effects of these factors on hydrogen combustion.
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