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Polyvinyl Butyral (PVB) laminated glass has been widely used in automotive industry as windshield material. Cracks on the PVB laminated glass contain large amount of impact information, which can contribute to accident reconstruction investigation. In this study, the impact-induced in-plane dynamic cracking of the PVB laminated glass is investigated. Firstly, a drop-weight combined with high-speed photography experiment device is set up to investigate the radial cracks propagation on the PVB laminated glass sheet. Both the morphology and the velocity time history curve of the radial cracks are recorded and analyzed to investigate the basic mechanism of the crack propagation process. Afterwards, a three-dimensional laminated plate finite element (FE) model is set up and dynamic cracking process is simulated based on the extended finite element method (XFEM).

Detailed chemical kinetics is essential for accurate prediction of combustion performance as well as emissions in practical combustion engines. However, implementation of that is challenging. In this work, dynamic adaptive chemistry (DAC) is integrated into large eddy simulations (LES) of an n-heptane spray flame in a constant volume chamber (CVC) with realistic application conditions. DAC accelerates the time integration of the governing ordinary differential equations (ODEs) for chemical kinetics through the use of locally (spatially and temporally) valid skeletal mechanisms. Instantaneous flame structures and global combustion characteristics such as ignition delay time, flame lift-off length (LOL) and emissions are investigated to assess the effect of DAC on LES-DAC results. The study reveals that in LES-DAC simulations, the auto-ignition time and LOL obtain a well agreement with experiment data under different oxygen concentrations.

Fuel quality has a significant influence on the combustion engine operation. In recent years the increasing concerns about environmental protection, energy saving, energy security and the requirements of protecting fuel injection and aftertreatment systems have been major driving forces for the Chinese fuel specification evolution. The major property changes in the evolution of Chinese national gasoline and diesel standards are introduced and the reasons behind these changes are analyzed in this paper. The gasoline fuel development from State I to State VI-B involved a decrease of sulfur, manganese, olefins, aromatics and benzene content. The diesel fuel quality improvement from State I to State VI included achieving low sulfur fuels and a cetane number (CN) increase. Provincial fuel standards, stricter than corresponding national standards, were implemented in economically developed areas in the past.

Due to the rapid development of road infrastructure and vehicle population in China, the fuel consumption and emission of on-road vehicles tested in China World Transient Vehicle Cycle (C-WTVC) cannot indicate the real driving results. But the test results in China Heavy-duty Commercial Vehicle Test Cycle-Coach (CHTC-C) based on the road driving conditions in China are closer to the actual driving data. In this paper, the model for predicting the performance of heavy-duty vehicles is established and validated. The fuel consumption and NOx emission of a Euro VI heavy-duty coach under C-WTVC and CHTC-C tests are calculated by employing the developed model. Furthermore, the fuel consumption of the test coach is optimized and its sensitivity to the driving factors is analyzed.

A computational fluid dynamics (CFD) guided design optimization was conducted for the piston bowl geometry for a heavy-duty diesel engine. The optimization goal was to minimize engine-out NOx emissions without sacrificing engine peak power and thermal efficiency. The CFD model was validated with experiments and the combustion system optimization was conducted under three selected operating conditions representing low speed, maximum torque, and rated power. A hundred piston bowl shapes were generated, of which 32 shapes with 3 spray angles for each shape were numerically analyzed and one optimized design of piston bowl geometry with spray angle was selected. On average, the optimized combustion system decreased nitrogen oxide (NOx) emissions by 17% and soot emissions by 41% without compromising maximum engine power and fuel economy.

The performance of electric vehicles could be enhanced by more flexible drivetrain configurations combined with advanced control methods. Based on four wheel independent driving and front and rear axle modular steering configuration, which was proposed by our research group last year, the problem of slippery under close-to-limit conditions are further discussed and simulated. A new torque vectoring method based on obtainable parameters and variables in real driving situations is introduced to reduce the sideslip when turning on low friction surfaces or with high speed. This method is developed from a comprehensive index, which reflects the stability and maneuverability, by adding additional torques when stability could not be compensated enough by basic torque vectoring. Besides, an improvement of adding a simu-Torsen differential mechanism is made to the model of the vehicle, which enables another control method with the same purpose as before.

The interactions between automatic controls, physics, and driver is an important step towards highly automated driving. This study investigates the dynamical interactions between human-selected driving modes, vehicle controller and physical plant parameters, to determine how to optimally adapt powertrain control to different human-like driving requirements. A cyber-physical system (CPS) based framework is proposed for co-design optimization of the physical plant parameters and controller variables for an electric powertrain, in view of vehicle’s dynamic performance, ride comfort, and energy efficiency under different driving modes. System structure, performance requirements and constraints, optimization goals and methodology are investigated. Intelligent powertrain control algorithms are synthesized for three driving modes, namely sport, eco, and normal modes, with appropriate protocol selections. The performance exploration methodology is presented.

The mechanical behavior of polyvinyl butyral (PVB) film plays an important role in windshield crashworthiness and pedestrian protection and should be depth study. In this article, the uniaxial tension tests of PVB film at various strain rates (0.001 s-1, 0.01 s-1, 0.1 s-1, 1 s-1) and temperatures (-10°C, 0°C, 10°C, 23°C, 40°C, 55°C, 70°C) are conducted to investigate its mechanical behavior. Then, temperature and strain rate dependent viscoelastic characteristics of PVB are systematically studied. The results show that PVB is a kind of temperature and strain rate sensitive thermal viscoelastic material. Temperature increase and strain rate decrease have the same influence on mechanical properties of PVB. Besides, the mechanical characteristics of PVB change non-linearly with temperature and strain rate. Finally, two thermal viscoelastic constitutive model (ZWT model and DSGZ model) are suggested to describe the tension behavior of PVB film at various strain rates and temperatures.

Homogeneous Charge Induced Ignition (HCII) combustion utilizes a port injection of high-volatile fuel to form a homogeneous charge and a direct injection of high ignitable fuel near the Top Dead Center (TDC) to trigger combustion. Compared to Conventional Diesel Combustion (CDC) with high injection pressures, HCII has the potential to achieve diesel-like thermal efficiency with significant reductions in NOx and PM emissions with relatively low-pressure injections, which would benefit the engine cost saving remarkably. In the first part of current investigation, experiments were conducted at medium load with single diesel injection strategy. HCII exhibited great potential of using low injection pressures to achieve low soot emissions. But the engine load for HCII was limited by high heat release rate. Thus, in the second and third part, experiments were performed at high and low load with double diesel injection strategy.

In recent years, structural adhesives have rapidly become the preferred alternative to resistance spot welding in fabricating stronger, lighter aluminum connections. Connections inevitably undergo and must withstand complex quasi-static and/or dynamic loads during their service life. Therefore, understanding how loading conditions affect the mechanical behavior of adhesive joints is vital to their design and the advancement of structural safety. Quasi-static and dynamic tests are performed to analyze both the strength and failure modes of aluminum 6062 substrates bonded by an adhesive (Darbond EP-1506) for an array of loading directions. An Arcan test device, which enables application of mixed-mode loads ranging from pure peel (mode I) to pure shear (mode II) to the adhesive layer, is employed in quasi-static testing. A self-designed medium-speed test machine is utilized to perform dynamic testing.

Threat assessment (TA) method is vital in the decision-making process of intelligent vehicles (IVs), especially for ADAS systems. In the research of TA, the probabilistic threat assessment (PTA) method is acting an increasing role, which can reduce the uncertainties of driver’s maneuvers. However, the driver behavior model (DBM) used in present PTA methods was mainly constructed by limited data or simple functions, which is not entirely reasonable and may affect the performance of the TA process. This work aims to utilize crash data extracted from Event Data Recorder (EDR) to establish more accurate DBM and improve the current PTA method in rear-end situations. EDR data with responsive maneuvers were firstly collected, which were then employed to construct the initial DBM (I-DBM) model by using the multivariate Gaussian distribution (MGD) framework. Besides, the model was further subdivided into six parts by two important risk indicators, Time-to-collision (TTC) and velocity.

The combustion characteristics and soot emissions of three types of fuels were studied in a high pressure and temperature vessel. In order to achieve better volatility, proper cetane number and high oxygen content, the newly designed WDEP fuel was proposed and investigated. It is composed of wide distillation fuel (WD), PODE3-6 mixture (PODEn) and ethanol. For comparison, the test on WD and the mixture of PODEn-ethanol (EP) are also conducted. OH* chemiluminescence during the combustion was measured and instantaneous PLII was also applied to reveal the soot distribution. Abel transformation was adopted to calculate the total soot of axisymmetric flame. The results show that WDEP has similar ignition delays and flame lift-off lengths to those of WD at 870-920 K. But the initial ignition locations of WDEP flame in different cycles were more concentrated, particularly under the condition of low oxygen atmosphere.

Plug-in electric vehicle (PHEV) has a promising prospect to reduce greenhouse gas (GHG) emission and optimize engine operating in high-efficiency region. According to the maximum electric power and all-electric range, PHEVs are divided into two categories, including “all-electric PHEV” and “blended PHEV” and the latter provides a potential for more rational energy distribution because engine participates in vehicle driving during aggressive acceleration not just by motor. However, the frequent use of engine may result in severe emissions especially in low state of charge (SOC) and ahead of catalyst light-off. This study quantitatively investigates the impact of oil viscosity and driving mode (hybrid/conventional) on oil dilution and emissions including particle number (PN).

Lane-changing systems have been developed and applied to improve environmental adaptability of advanced driver assistant system (ADAS) and driver comfort. Lane-changing control consists of three steps: decision making, trajectory planning and trajectory tracking. Current methods are not perfect due to weaknesses such as high computation cost, low robustness to uncertainties, etc. In this paper, a novel lane changing control method is proposed, where lane-changing behavior is analogized to parallel parking behavior. In the perspective of host vehicle with lane-changing intention, the space between vehicles in the target adjacent lane can be regarded as dynamic parking space. A decision making and path planning algorithm of parallel parking is adapted to deal with lane change condition. The adopted algorithm based on rules checks lane-changing feasibility and generates desired path in the moving reference system at the same speed of vehicles in target lane.

Based on the third generation of hydraulic engine mounts (HEMs), which has three types of hydraulic mechanisms such as inertia track, decoupler and disturbing plate, the influences of the three different hydraulic mechanisms on the dynamic properties were studied experimentally. The working principles of the three hydraulic mechanisms and the relationship between the dynamic properties of the three generations of HEMs were revealed clearly, these experimental results will be helpful for HEM design selection. It was discovered experimentally that the frequency-dependent dynamic properties of HEM with inertia track or orifice have fixed points under different excitation displacement amplitudes. Based on the facts that the analytical results matched well with the experimental ones, a new parameter-identification-method for HEM is presented, which is clear in theory and is time- and cost-saving, the identified results were reliable.

Pedestrian upper leg impact protection is a challenging requirement in the Euro NCAP assessment. In upper legform to bonnet leading edge tests, the legform impact force, the legform intrusion and the injury parameters (impact force and bending moment measured on the upper legform) are highly related to design of vehicle front-end styling and structure, as well as clearance underneath bonnet leading edge. In the course of impact, the contact area variation has significant influence on the stress distribution and consequently the force and the bending moment on the upper legform. Using finite element simulations of upper legform impact with a typical sedan, the deformation of the legform and the vehicle structure, and the variation of the contact force distribution are characterized and analyzed.

Combustion visualizations were carried out in a constant volume vessel to study the partially premixed combustion of a gasoline-like fuel using high speed imaging. The test fuel (G80H20) is composed by volume 80% commercial gasoline and 20% n-heptane. The effects of ambient gas composition, ambient temperature and injection pressure on G80H20 combustion characteristics were analyzed. Meanwhile, a comparison of the EGR effect on combustion process between G80H20 and diesel was made. Four ambient gas conditions that represent the in-cylinder gas compositions of a heavy-duty diesel engine with EGR ratios of 0%, 20%, 40% and 60% were used to simulate EGR conditions. Variables also include two ambient temperature (910K and 870K) and two injection pressure (20 MPa and 50 MPa) conditions.

Transient emissions of a turbocharged three-litre V6 diesel engine fuelled by hydrogenated vegetable oil (HVO) blends were experimentally investigated and compared with transient emissions of diesel as reference. The transient emissions measurements were made by highly-dynamic emissions instrumentations including Cambustion HFR500, CLD500 and DMS500 particulate analyzer. The HVO blends used in this study were 30% and 60% of HVO in diesel by volume. The transient conditions were simulated by load increases over 5 s, 10 s and 20 s durations at a constant engine speed. The particulate, NO, HC concentrations were measured to investigate the mechanism of emission formation under such transient schedules. The results showed that as the load increased, NO concentrations initially had a small drop before dramatically increasing for all the fuels investigated which can be associated with the turbocharger lag during the load transient.

A hydraulic chamber is embedded in serial with the accumulator of a normal mono-tube magnetorheological fluid damper (MRFD). The damper stiffness can be adjusted by changing the accumulator volume with the hydraulic chamber. The hydraulic chamber is connected to an electric pump and controlled by the braking-by-wire (BBW) system. A modified bi-viscosity magnetorheological fluid (MRF) model that explicitly includes the parameter of control current is proposed. A dynamic model of this hydraulic MRFD is subsequently set up based on the MRF model. Experiments are conducted to validate the model and simulations are carried out to study the influences of accumulator volume on the external performances. Results show that the hydraulic chamber is able to provide rapid variations of the external force through accumulator volume changes.

Polyoxymethylene Dimethyl Ether (PODEn) is a promising green additive to diesel fuel, owing to the unique chemical structure (CH3O[CH2O]nCH3, n≥2) and high cetane number. Together with the general wide-distillation fuel (WDF), which has an attractive potential to reduce the cost of production of vehicle fuel, the oxygenated WDF with PODEn can help achieve a high efficiency and low emissions of soot, NOx, HC, and CO simultaneously. In this paper, the first detailed reaction mechanism (225 species, 1082 reactions) which can describe the ignition characteristics of PODE1 and PODE3 at low temperature was developed.