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This paper presents an overview of a project called “Modelling and Simulation Tools for Systems Integration on Aircraft (MISSION)”. This is a collaborative project being developed under the European Union Clean Sky 2 Program, a public-private partnership bringing together aeronautics industrial leaders and public research organizations based in Europe. The provision of integrated modeling, simulation, and optimization tools to effectively support all stages of aircraft design remains a critical challenge in the Aerospace industry. In particular the high level of system integration that is characteristic of new aircraft designs is dramatically increasing the complexity of both design and verification. Simultaneously, the multi-physics interactions between structural, electrical, thermal, and hydraulic components have become more significant as the systems become increasingly interconnected.

The complexity of software development is increasing unprecedentedly with every next generation of aircraft systems. This requires to adopt new techniques of software design and verification that could optimize the time and cost of software development. At the same time these techniques need to ensure high quality of software design and safety compliance to regulatory guidelines like DO-178C [1] and its supplements DO-330[2] and DO-331[3]. To arrive at new technologies one has to evaluate the alternate methods available for software design by developing models, integration of models, auto-code generation, auto test generation and also the performance parameters like time, effort, reuse and presentation needs to be evaluated. We have made an attempt to present summary of alternate design concept study, and edge of MBD over other design techniques.

In aerospace industry, the concept of Integrated Vehicle Health Management (IVHM) has gained momentum and is becoming need of the hour for entire value chain in the industry. The expected benefits of lesser time for maintenance reduced operating cost and ever busy airports are motivating aircraft manufacturers to come up with tools, techniques and technologies to enable advanced diagnostic and prognostic systems in aircrafts. At present, various groups are working on different systems and platforms for health monitoring of an aircraft e.g. SHM (Structural Health Monitoring), PHM (Prognostics Health Monitoring), AHM (Aircraft Health Monitoring), and EHM (Engine Health Monitoring) and so on. However, these approaches are mostly restricted to federated architecture where faults and failures for standalone line replaceable units (LRUs) are logged inside the unit in fault storage area and are retrieved explicitly using maintenance based applications for fault and failure diagnostics.

The Aircraft System Health Management (ASHM) tool is a UTC developed web application that provides access to Aircraft Condition Monitoring Function (ACMF) reports and Flight Deck Effects (FDE) records for Boeing 787®, A320®, and A380® aircraft. The tool was built with a flexible architecture to field a range of off-board diagnostics and prognostics modules designed to transform an abundance of data into actionable and timely knowledge about fleet health. This paper describes the system architecture and implementation with a focus on “lessons learned” in applying diagnostic and prognostics algorithms to available fleet data. Key topics include ensuring analytic robustness, design for cross-enterprise collaboration and defining a workable approach to testing, validating and deploying prognostics and diagnostics models with various degrees of complexity. A case study is provided related to fluid leak detection within an environmental control subsystem.