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Gasoline Homogeneous Charge Compression Ignition (HCCI) combustion has been studied widely in the past decade. However, in HCCI engines using negative valve overlap (NVO), there is still uncertainty as to whether the effect of pilot injection during NVO on the start of combustion is primarily due to heat release of the pilot fuel during NVO or whether it is due to pilot fuel reformation. This paper presents data taken on a 4-cylinder gasoline direct injection, spark ignition/HCCI engine with a dual cam system, capable of recompressing residual gas. Engine in-cylinder samples are extracted at various points during the engine cycle through a high-speed sampling system and directly analysed with a gas chromatograph and flame ionisation detector. Engine parameter sweeps are performed for different pilot injection timings and quantities at a medium load point.

A Stochastic Reactor Model (SRM) has been used to simulate the transition from Spark Ignition (SI) mode to Homogeneous Charge Compression Ignition (HCCI) mode in a four cylinder in-line four-stroke naturally aspirated direct injection SI engine with cam profile switching. The SRM is coupled with GT-Power, a one-dimensional engine simulation tool used for modelling engine breathing during the open valve portion of the engine cycle, enabling multi-cycle simulations. The model is initially calibrated in both modes using steady state data from SI and HCCI operation. The mode change is achieved by switching the cam profiles and phasing, resulting in a Negative Valve Overlap (NVO), opening the throttle, advancing the spark timing and reducing the fuel mass as well as utilising a pilot injection. Experimental data is presented along with the simulation results.

Partially premixed compression ignition (PPCI) engines operating with a low temperature highly homogeneous charge have been demonstrated previously using conventional diesel fuel. The short ignition delay of conventional diesel fuel requires high fuel injection pressures to achieve adequate premixing along with high levels of EGR (exhaust gas recirculation) to achieve low NOx emissions. Low load operating regions are typified by substantial emissions of CO and HC and there exists an upper operating load limitation due to very high rates of in-cylinder gas pressure rise. In this study mixtures of gasoline and diesel fuel were investigated using a multi-cylinder light duty diesel engine. It was found that an increased proportion of gasoline fuel reduced smoke emissions at higher operating loads through an increase in charge premixing resulting from an increase in ignition delay and higher fuel volatility.

Highly homogeneous compression ignition is difficult to achieve in a direct injection diesel engine. The difficulty of achieving adequate fuel vaporization and the problems of fuel spray wall impingement are the main factors. Limitation of the maximum operating load results from high rates of pressure rise that occur in this combustion regime. The levels of HC and CO emissions are raised substantially when compared with conventional combustion and remain a significant emission factor. In this study, two methods of achieving highly homogeneous combustion in a direct injection diesel engine were investigated, Nissan MK type and early injection. The effects of fuel injection pressure, injection timing, EGR level, EGR cooler efficiency and compression ratio were examined using a conventional 4 cylinder 2.0L common rail diesel engine with 18.4:1 and 14.4:1 compression ratios.

A new fast response NO detector, based on the chemiluminescence (CLD) method has been used to measure continuous, real time levels of NO in the cylinder, and simultaneously in the exhaust port of a virtually unmodified production SI engine. The real time NO concentration data show a great deal of information. Simultaneous NO measurements taken in-cylinder at sample points a few millimetres apart show substantial differences. Exhaust and in-cylinder levels from the same cycle show even greater differences, though the levels on average are well correlated.

A novel Fast Response Chemiluminescence Detector and a Fast Flame Ionization detector have been used to examine the instantaneous NO and unburnt hydrocarbon concentration in the cylinder and exhaust port of a DI Diesel engine. The in-cylinder results indicate very high levels of NO in the premixed phase of combustion, followed by generally lower levels during the diffusion burning phase. Hydrocarbon signals also indicate significant detail. The in-cylinder uHC signal is consistent with the probe location being between two of the fuel sprays. Both in-cylinder and exhaust results indicate rather high cyclic variability in the NO levels at steady conditions. Variations in the timing and structure of the exhaust uHC signal during the valve open period with load may give insight into the fuel spray/air motion.

A new Diesel Particulate Generator (DPG) has been developed and commercialized for the automated testing of full-size, light duty Diesel Particulate Filters (DPFs). The system was optimized for filter development testing with a wide parameter range of relevant functional tests, and quality assurance testing where repeatability and rapid testing is important. A carefully designed Diesel-fuelled burner is combined with blowers to produce flows, temperatures and particulate matter (PM) that are representative of Diesel engines. The burner operates with continuous combustion of a Diesel fuel spray, with three-stage introduction of controlled airflows. Variation of these flows allows control of particulate generation independently of total gas flow and temperature (over a temperature and flow range). The system can generate stable PM at more than 20 g/h, or operate without PM formation so permitting preheating of a test filter.

An established Stochastic Reactor Model (SRM) is used to simulate the transition from Spark Ignition (SI) to Homogeneous Charge Compression Ignition (HCCI) combustion mode in a four-cylinder in-line four-stroke naturally aspirated direct injection SI engine with cam profile switching. The SRM is coupled with GT-Power, a one-dimensional engine simulation tool used for modeling engine breathing during the open valve portion of the engine cycle, enabling multi-cycle simulations. The mode change is achieved by switching the cam profiles and phasing, resulting in a Negative Valve Overlap (NVO), opening the throttle, advancing the spark timing and reducing the fuel mass as well as using a pilot injection. A proven technique for tabulating the model is used to create look-up tables in both SI and HCCI modes. In HCCI mode several tables are required, including tables for the first NVO, transient valve timing NVO, transient valve timing HCCI and steady valve timing HCCI and NVO.

Particulate emissions from IC engines associated with transient engine conditions are very important (similar to the legislated gaseous emissions). This is true both during real-world and test cycle driving. This paper describes an instrument for measuring the number of particles, and their spectral weighting, in the 5nm to 1000nm size range, with a time response of 200ms. This is achieved via an electrostatic classification technique, consisting of a diffusion charger followed by a multi-element, constant voltage, classifier. Conversion of the data to other metrics, such as mass, is also described. Results are presented from artificial test aerosols and from light and heavy duty diesel engines on standard test cycles.

The development and optimisation of an ultra-fast response chemiluminescence NOx analyser, equipped with a high temperature stainless steel, nitrogen dioxide (NO2) to nitric oxide (NO) converter, for the transient measurement of the NOx (NO + NO2) content of automotive emissions is described. Conventional analysers routinely used to measure NOx in automotive exhaust utilise chemiluminescence detection (CLD). Ultra-fast time-scale analysis using CLD, however, has traditionally been hindered by the slow conversion of NO2 to NO. The converter and technology used in the instrument described herein enables a 10-90% response time of less than 10 ms. Following optimisation in the laboratory, the fast response CLD NOx analyser was evaluated for raw exhaust sampling of port fuel injected (PFI) gasoline and diesel vehicles.

A fast response sensor for measuring carbon dioxide concentration has been developed for laboratory research and tested on a spark ignition engine. The sensor uses the well known infra-red absorption technique with a miniaturized detection system and short capillary sampling tubes, giving a time constant of approximately 5 milliseconds; this is sufficiently fast to observe changes in CO2 levels on a cycle-by-cycle basis under normal operating conditions. The sensor is easily located in the exhaust system and operates continuously. The sensor was tested on a standard production four cylinder spark-ignition engine to observe changes in CO2 concentration in exhaust gas under steady state and transient operating conditions. The processed sensor signal was compared to a standard air-to-fuel ratio (AFR) sensor in the exhaust stream and the results are presented here. The high frequency response CO2 measurements give new insights into both engine and catalyst transient operation.

A standard port fuel injected, unthrottled single cylinder four-stroke SI engine, with a compression ratio of 10.3:1, and using standard gasoline fuel, has been adapted to operate in the homogeneous charge compression ignition (HCCI) mode, by modifying the valve timing. It has been found that over a speed range of between 1300 and 2000 rpm, and lambda values of between 0.95 and 1.1, stable operation is achieved without spark ignition. The internal EGR rate was estimated to be about 60%, and emissions of NOX were typically 0.25 g/kWh. Practical implementation of this HCCI concept will require variable valve timing, which will also enable reversion to standard SI operation for maximum power.