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In the air conditioning system, flow-induced noise is very disturbing, including the noise generated in the expansion device and the heat exchangers. In the past few decades, most researches related to flow-induced noise focused on the relationship between the flow regimes near the expansion device and the amplitude of flow-induced noise when the measurements are not synched. In this paper, an experimental approach is used to explore the simultaneous relationships between flow-induced noise characteristics and flow regimes at the inlet of TXV of evaporators used in automobiles. A pumped R134a loop with microphones and transparent visualization sections is used to simulate the vapor compression system. Also, the paper evaluates the severity of flow-induced noise from not only the amplitude of noise but also the frequency of noise with a parameter called psychoacoustic annoyance (PA).

This article presents basic separation mechanisms with coalescing/impinging separators studied as the add-on to current popular centrifugal designs. The coalescence and impingement of oil on wire mesh and wave-plates are visualized and tested to investigate the impact of geometry and flow conditions on oil separation efficiency. Re-entrainment phenomenon is explained based on the mass balance. Oil mist flow at the swashplate reciprocating compressor discharge is quantified by video processing method to provide detailed information of the oil droplets. The physics behind oil separator is illustrated by visualization and measurement in this study, which gives useful guidelines for oil separator design and operation. The flow visualization shows the details of oil passing through different oil separation structures. Videos are quantified to provide information like droplet size distribution and liquid volume fraction.

Carbon dioxide (CO2 or R744) is a promising next-generation refrigerant for mobile air-conditioning applications (MAC), which has the advantages of good heating performance in cold climates and environmental-friendly properties. This paper presents a simulation model of an integrated internal heat exchanger (IHX) and accumulator (Acc) using the finite volume method. The results are validated by a group of experimental data collected with different transcritical R744 mobile air-conditioner and heat pump (MHP) systems, and the error was within ±10%. The impacts of refrigerant mass flow rate and operating temperatures on the heat transfer rate of the IHX, improvement on refrigeration capacity and the liquid level in the Acc were studied. Results show that the net benefits of IHX are significant in AC mode, while it helps preventing flooding of the compressor in MHP mode.

This paper describes the simulation model of a backhoe excavator. The model uses a prescribed motion cycle and the objective of the program is to determine the power requirements for each of the cylinders as well as the total engine power requirement. Most computer simulations are developed by expressing the differential equations of motion for the system being studied. The known force inputs to the system are applied and the time response of the system is then obtained by numerically integrating the governing differential equations. This paper on the other hand develops the reverse of this. Utilizing a prescribed geometry and trajectory cycle for a linkage system as the input, the program solves for the types of force inputs that are required to achieve that trajectory. With the time dependence of the trajectory known, the total power required and the power required of each cylinder is also evaluated. A typical excavator linkage is shown in Fig. 1.

High costs and extreme risks prevent the life testing of NASA hardware. These unavoidable limitations prevent the determination of sound reliability bounds for NASA hardware; thus the true risk assumed in future missions is unclear. A simulation infrastructure for determining these risks is developed in a configurable format here. Positive preliminary results in preparation for validation testing are reported. A stochastic filter simulates non-deterministic output from the various unit processes. A maintenance and repair module has been implemented with several levels of complexity. Two life testing approaches have been proposed for use in future model validation.

BioSim is a simulation tool which captures many basic life support functions in an integrated simulation. Conventional analyses can not efficiently consider all possible life support system configurations. Heuristic approaches are a possible alternative. In an effort to demonstrate efficacy, a validating experiment was designed to compare the configurational optima discovered by heuristic approaches and an analytical approach. Thus far, it is clear that a genetic algorithm finds reasonable optima, although an improved fitness function is required. Further, despite a tight analytical fit to data, optimization produces disparate results which will require further validation.

A geometrically accurate, three-dimensional finite element model of a Diesel engine exhaust valve and cylinder head assembly has been developed to analyze the effect of cylinder head interactions on exhaust valve stresses. Results indicate that a multi-lobed stress pattern occurs around the exhaust valve head due to cylinder head deformation, stiffness variations, and thermal asymmetry. Consequently, peak valve bending and hoop stresses from the three-dimensional model are 48% and 40% higher, respectively, than for the two-dimensional, axisymmetric model. These results indicate the degree of model complexity required for more accurate analyses of exhaust valve operating stresses.

Camless actuation offers programmable flexibility in controlling engine valve events. However, a full range of engine benefits will only be available, if the actuation system can control lift profile characteristics within a particular lift event. Control of the peak value of valve lift is a first step in controlling the profile. The paper presents an adaptive feedback control of valve lift for a springless electrohydraulic valvetrain. The adaptive control maintains peak value of lift in presence of variations in engine speed, hydraulic fluid temperature and manufacturing variability of valve assemblies. The control design includes a reduced-order model of the system dynamics. Experimental results show dynamic behavior under various operating and environmental conditions and demonstrate advantages of adaptive control over the non-adaptive type.

This paper describes and discusses a computer model that can be used to predict the hydraulic pump requirements of an excavator necessary to meet the specified productivity levels for a given set of design conditions. The model predicts the hydraulic cylinder flow rates, pressures, and power necessary to sustain a given work cycle. The study compares the results from a simulation of the excavator with actual test data obtained from a test vehicle taken during a typical work cycle.

A reconfigurable control system is an intelligent control system that detects faults within the system and adjusts its performance automatically to avoid mission failure, save lives, and reduce system maintenance costs. The concept was first successfully demonstrated by NASA between December 1989 and March 1990 on the F-15 flight control system (SRFCS), where software was integrated into the aircraft's digital flight control system to compensate for component loss by reconfiguring the remaining control loop. This was later adopted in the Boeing X-33. Other applications include modular robotics, reconfigurable computing structure, and reconfigurable helicopters. The motivation of this work is to test such control system designs for future long term space missions, more explicitly, the automation of life support systems.

This paper describes a ‘toolbox’ for modeling liquid cooling system networks within vehicle thermal management systems. Components which can be represented include pumps, coolant lines, control valves, heat sources and heat sinks, liquid-to-air and liquid-to-refrigerant heat exchangers, and expansion tanks. Network definition is accomplished through a graphical user interface, allowing system architecture to be easily modified. The elements of the toolbox are physically based, so that the models can be applied before hardware is procured. The component library was coded directly into MATLAB / SIMULINK and is intended for control system development, hardware-in-the-loop (HIL) simulation, and as a system emulator for on-board diagnostics and controls purposes. For HIL simulation and on-board diagnostics and controls, it is imperative that the model run in real-time.

This paper presents a mapping of developing adiabatic two-phase R134a flow directly after the expansion valve until the flow is “fully developed” in a 15.3mm inner diameter pipe. Flow characteristics of separation distance, flow type in the homogenous region, void fraction as a function of tube length, and fully developed flow region void fraction and regime were quantified and described.

A numerical study of micro-explosion in multi-component droplets is presented. The homogeneous nucleation theory is used in describing the bubble generation process. A modified Rayleigh equation is then used to calculate the bubble growth rate. The breakup criterion is then determined by applying a linear stability analysis on the bubble-droplet system. After the explosion/breakup, the atomization characteristics, including Sauter mean radius and averaged velocity of the secondary droplets, are calculated from conservation equations. Micro-explosion can be enhanced by introducing biodiesel into the fuel blends of ethanol and tetradecane. Micro-explosion is more likely to occur at high ambient pressure. However, increasing the ambient temperature does not have a significant effect on micro-explosion. There exists an optimal composition in the liquid mixture for micro-explosion.

The purpose this paper is to delineate why there exists a trade-off between biomechanical realism and algorithmic efficiency for human motion simulation models, and to illustrate how empirical human movement data and findings can be integrated with novel modeling techniques to overcome such a realism-efficiency tradeoff. We first review three major classes of biomechanical models for human motion simulation. The review of these models is woven together by a common fundamental problem of redundancy—kinematic and/or muscle redundancy. We describe how this problem is resolved in each class of models, and unveil how the trade-off arises, that is, how the computational demand associated with solving the problem is amplified as a model evolves from small scale to large scale, or from less realism to more realism.

The detailed mechanisms by which oxygenated diesel fuels reduce engine-out soot emissions are not well understood. The literature contains conflicting results as to whether a fuel's overall oxygen content is the only important parameter in determining its soot-reduction potential, or if oxygenate molecular structure or other variables also play significant roles. To begin to resolve this controversy, experiments were conducted at a 1200-rpm, moderate-load operating condition using a modern-technology, 4-stroke, heavy-duty DI diesel engine with optical access. Images of broadband natural luminosity (i.e., light emission without spectral filtering) from the combustion chamber, coupled with heat-release and efficiency analyses, are presented for three test-fuels. One test-fuel (denoted GE80) was oxygenated with tri-propylene glycol methyl ether; the second (denoted BM88) was oxygenated with di-butyl maleate. The overall oxygen contents of these two fuels were matched at 26% by weight.

This paper presents a programmable E/H control valve consisting of five individually proportional flow control valves. With a hybrid control algorithm, this valve has programmable valve characteristics, such as adjustable valve deadband and flow control gain, and programmable valve functions, such as different center functions. System analyses and experimental evaluations indicate that this programmable valve is capable of replacing conventional E/H control valves in practical applications.

Low aspect ratio wings are used extensively on open-wheeled race cars to generate aerodynamic downforce. Consequently, a great deal of effort is invested in obtaining wing profiles that provide high values of lift coefficient. If the wings are designed using 2-D methods, then it is necessary to take into account the change in operating angle of a typical airfoil section that occurs when it operates in the downwash generated by the wing. Accounting for this change during the design phase will ensure that the airfoil sections are optimized for their intended operating conditions. The addition of endplates to the wing serves to counteract the magnitude of the change in operating angle by effectively producing an increase in wing aspect ratio. During the design process at UIUC, an empirical method was used to provide an estimate of the effective aspect ratio of the wing and endplate combination.

The ability to categorize, compare and segregate the roll dynamical behavior of various vehicles from one another is a subject of considerable research interest. A number of comparison paradigms have been developed (static stability index, roll couple methods, etc.), but all suffer from lack of robustness: results developed on the basis of a particular comparison metric are often not able to be generalized across vehicle lines and types, etc., or they simply do not segregate vehicles at all. In addition, most models do not describe vehicle dynamics in sufficient detail, and some contain no dynamics at all (e.g., static stability index = t/2h). In the present work, static stability index, a two-degree-of-freedom roll model and a three-degree-of-freedom roll and handling model were used to locate eigenvalues for a sample of 43 vehicles consisting of (1) passenger cars, (2) light trucks, (3) sport/utility vehicles and (4) minivans.

In this work, an efficient and unified combustion model is introduced to simulate the flame propagation, diffusion-controlled combustion, and chemically-driven ignition in both SI and CI engine operation. The unified model is constructed upon a G-equation model which addresses the premixed flame propagation. The concept of the Livengood-Wu integral is used with tabulated ignition delay data to account for the chemical kinetics which is responsible for the spontaneous ignition of fuel-air mixture. A set of rigorously defined operations are used to couple the evolution of the G scalar field and the Livengood-Wu integral. The diffusion-controlled combustion is simulated equivalent to applying the Burke-Schumann limit. The combined model is tested in the simulation of the premixed SI combustion in a constant volume chamber, as well as the CI combustion in a conventional small bore diesel engine.

With market share of electric vehicles continue to grow, there is an increasing demand of mobile heat pump for cabin climate control, as it has much higher energy efficiency when compared to electric heating and helps to cut drive range reduction. One big challenge of heat pump systems is that their heating capacities drop significantly when operating at very low ambient temperature, especially for those with low pressure refrigerants. This paper presents a way to improve low ambient temperature heating performance by using intermediate vapor bypass with the outdoor heat exchanger, which works as an evaporator in heat pump mode. The experimental results show a 35% increase of heating capacity at −20 °C ambient with the improved system as compared to the baseline, and heating performance factor also slightly increased when the system is working at higher ambient temperature to reach the same heating capacity as the baseline.