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In the air conditioning system, flow-induced noise is very disturbing, including the noise generated in the expansion device and the heat exchangers. In the past few decades, most researches related to flow-induced noise focused on the relationship between the flow regimes near the expansion device and the amplitude of flow-induced noise when the measurements are not synched. In this paper, an experimental approach is used to explore the simultaneous relationships between flow-induced noise characteristics and flow regimes at the inlet of TXV of evaporators used in automobiles. A pumped R134a loop with microphones and transparent visualization sections is used to simulate the vapor compression system. Also, the paper evaluates the severity of flow-induced noise from not only the amplitude of noise but also the frequency of noise with a parameter called psychoacoustic annoyance (PA).

This article presents basic separation mechanisms with coalescing/impinging separators studied as the add-on to current popular centrifugal designs. The coalescence and impingement of oil on wire mesh and wave-plates are visualized and tested to investigate the impact of geometry and flow conditions on oil separation efficiency. Re-entrainment phenomenon is explained based on the mass balance. Oil mist flow at the swashplate reciprocating compressor discharge is quantified by video processing method to provide detailed information of the oil droplets. The physics behind oil separator is illustrated by visualization and measurement in this study, which gives useful guidelines for oil separator design and operation. The flow visualization shows the details of oil passing through different oil separation structures. Videos are quantified to provide information like droplet size distribution and liquid volume fraction.

Carbon dioxide (CO2 or R744) is a promising next-generation refrigerant for mobile air-conditioning applications (MAC), which has the advantages of good heating performance in cold climates and environmental-friendly properties. This paper presents a simulation model of an integrated internal heat exchanger (IHX) and accumulator (Acc) using the finite volume method. The results are validated by a group of experimental data collected with different transcritical R744 mobile air-conditioner and heat pump (MHP) systems, and the error was within ±10%. The impacts of refrigerant mass flow rate and operating temperatures on the heat transfer rate of the IHX, improvement on refrigeration capacity and the liquid level in the Acc were studied. Results show that the net benefits of IHX are significant in AC mode, while it helps preventing flooding of the compressor in MHP mode.

Camless actuation offers programmable flexibility in controlling engine valve events. However, a full range of engine benefits will only be available, if the actuation system can control lift profile characteristics within a particular lift event. Control of the peak value of valve lift is a first step in controlling the profile. The paper presents an adaptive feedback control of valve lift for a springless electrohydraulic valvetrain. The adaptive control maintains peak value of lift in presence of variations in engine speed, hydraulic fluid temperature and manufacturing variability of valve assemblies. The control design includes a reduced-order model of the system dynamics. Experimental results show dynamic behavior under various operating and environmental conditions and demonstrate advantages of adaptive control over the non-adaptive type.

Combustion processes employing different injection strategies in a High-Speed Direct Inject (HSDI) diesel engine were investigated using a narrow angle injector (70 degree). Whole-cycle combustion was visualized using a high-speed digital video camera. The liquid spray evolution process was imaged by the Mie-scattering technique. Different injection strategies were employed in this study including early pre-Top Dead Center (TDC) injection, post-TDC injection, multiple injection strategies with an early pre-TDC injection and a late post-TDC injection. Smokeless combustion was obtained under some operating conditions. Compared with the original injection angle (150 degree), some new combustion phenomena were observed for certain injection strategies. For early pre-TDC injection strategies, liquid fuel impingement is observed that results in some newly observed fuel film combustion flame (pool fires) following an HCCI-like weak flame.

An optically accessible single-cylinder high-speed direct-injection (HSDI) Diesel engine equipped with a Bosch common rail injection system was used to study the spray and combustion processes for European low sulfur diesel, bio-diesel, and their blends at different blending ratio. Influences of injection timing and fuel type on liquid fuel evolution and combustion characteristics were investigated under similar loads. The in-cylinder pressure was measured and the heat release rate was calculated. High-speed Mie-scattering technique was employed to visualize the liquid distribution and evolution. High-speed combustion video was also captured for all the studied cases using the same frame rate. NOx emissions were measured in the exhaust pipe. The experimental results indicated that for all of the conditions the heat release rate was dominated by a premixed combustion pattern and the heat release rate peak became smaller with injection timing retardation for all test fuels.

A reconfigurable control system is an intelligent control system that detects faults within the system and adjusts its performance automatically to avoid mission failure, save lives, and reduce system maintenance costs. The concept was first successfully demonstrated by NASA between December 1989 and March 1990 on the F-15 flight control system (SRFCS), where software was integrated into the aircraft's digital flight control system to compensate for component loss by reconfiguring the remaining control loop. This was later adopted in the Boeing X-33. Other applications include modular robotics, reconfigurable computing structure, and reconfigurable helicopters. The motivation of this work is to test such control system designs for future long term space missions, more explicitly, the automation of life support systems.

This paper describes a ‘toolbox’ for modeling liquid cooling system networks within vehicle thermal management systems. Components which can be represented include pumps, coolant lines, control valves, heat sources and heat sinks, liquid-to-air and liquid-to-refrigerant heat exchangers, and expansion tanks. Network definition is accomplished through a graphical user interface, allowing system architecture to be easily modified. The elements of the toolbox are physically based, so that the models can be applied before hardware is procured. The component library was coded directly into MATLAB / SIMULINK and is intended for control system development, hardware-in-the-loop (HIL) simulation, and as a system emulator for on-board diagnostics and controls purposes. For HIL simulation and on-board diagnostics and controls, it is imperative that the model run in real-time.

This paper presents a mapping of developing adiabatic two-phase R134a flow directly after the expansion valve until the flow is “fully developed” in a 15.3mm inner diameter pipe. Flow characteristics of separation distance, flow type in the homogenous region, void fraction as a function of tube length, and fully developed flow region void fraction and regime were quantified and described.

This paper presents the latest results for a new high efficiency clean diesel combustion system – Adaptive PCCI Combustion (a premixed charge compression ignition mixed-mode combustion) using a micro-variable circular orifice (MVCO) fuel injector. Key characteristics of the new combustion system such as low NOx and soot emissions, high fuel efficiency, increased engine torque are presented through KIVA simulation results. While early premixed charge compression ignition (PCCI) combustion reduces engine-out NOx and soot, it's limited to partial loads by known issues such as combustion control, high HC and CO, and high pressure rise rate, etc. Conventional combustion is well controlled diffusion combustion but comes with high NOx and soot. Leveraging the key merits of PCCI and conventional combustion in a practical engine is both meaningful and challenging.

The operation of a small bore high speed direct injection (HSDI) engine with a MVCO injector is simulated by the KIVA 3V code, developed by Los Alamos National Laboratory. The MVCO injector extends the range of injection timings over conventional injectors and it extra flexibility in designing injection schemes. Combustion from very early injection is observed with MVCO injections but not with conventional injection. This improves the fuel economy of the engine in terms of lower ISFC. Even better efficiency can be achieved by using biodiesel, which may be due to extra oxygen in the fuel improving the combustion process. Biodiesel sees a longer ignition delay for the initial injection. It also exhibits a faster burning rate and shorter combustion duration. Biodiesel also lowered both NOx and soot emissions. This is consistent with the general observation for soot emissions.

The detailed mechanisms by which oxygenated diesel fuels reduce engine-out soot emissions are not well understood. The literature contains conflicting results as to whether a fuel's overall oxygen content is the only important parameter in determining its soot-reduction potential, or if oxygenate molecular structure or other variables also play significant roles. To begin to resolve this controversy, experiments were conducted at a 1200-rpm, moderate-load operating condition using a modern-technology, 4-stroke, heavy-duty DI diesel engine with optical access. Images of broadband natural luminosity (i.e., light emission without spectral filtering) from the combustion chamber, coupled with heat-release and efficiency analyses, are presented for three test-fuels. One test-fuel (denoted GE80) was oxygenated with tri-propylene glycol methyl ether; the second (denoted BM88) was oxygenated with di-butyl maleate. The overall oxygen contents of these two fuels were matched at 26% by weight.

Biodiesel is a widely used biofuel in diesel engines, which is of particular interest as a renewable fuel because it possesses the similar properties as the diesel fuel. The pure soybean biodiesel was tested in an optical constant volume combustion chamber using natural flame luminosity and forward illumination light extinction (FILE) methods to explore the combustion process and soot distribution at various ambient temperatures (800 K and 1000 K) and oxygen concentrations (21%, 16%, 10.5%). Results indicated that, with a lower ambient temperature, the autoignition delay became longer for all three oxygen concentrations and more ambient air was entrained by spray jet and more fuel was burnt by premixed combustion. With less ambient oxygen concentration, the heat release rate showed not only a longer ignition delay but also longer combustion duration.

In-cylinder concentrations of nitric oxide (NO) in a diesel engine were studied using a laser-induced fluorescence (LIF) technique that employs two-photon excitation. Two-photon NO LIF images were acquired during the expansion and exhaust portions of the engine cycle providing useful NO fluorescence signal levels from 60° after top dead center through the end of the exhaust stroke. The engine was fueled with the oxygenated compound diethylene glycol diethyl ether to minimize soot within the combustion chamber. Results of the two-photon NO LIF technique from the exhaust portion of the cycle were compared with chemiluminescence NO exhaust-gas measurements over a range of engine loads from 1.4 to 16 bar gross indicated mean effective pressure. The overall trend of the two-photon NO LIF signal showed good qualitative agreement with the NO exhaust-gas measurements.

As engine researchers are facing the task of designing more powerful, more fuel efficient and less polluting engines, a large amount of research has been focused towards homogeneous charge compression ignition (HCCI) operation for diesel engines. Ignition timing of HCCI operation is controlled by a number of factors including intake temperatures, exhaust gas recirculation (EGR) and injection timing to name a few. This study focuses on the computational modeling of an optically accessible high-speed direct-injection (HSDI) small bore diesel engine. In order to capture the phenomena of HCCI operation, the KIVA computational code package has been outfitted with an improved and optimized Shell autoignition model, the extended Zeldovich thermal NOx model, and soot formation and oxidation models. With the above named models in place, several cases were computed and compared to experimentally measured data and captured images of the DIATA test engine.

Neural networks are massively parallel computational models for knowledge representation and information processing. The capabilities of neural networks, namely learning, noise tolerance, adaptivity, and parallel structure make them good candidates for application to a wide range of engineering problems including diagnostics problems. The general approach in developing neural network based diagnostic methods is described through a case study. The development of an acoustic wayside train inspection system using neural networks is described. The study is aimed at developing a neural network based method for detection defective wheels from acoustic measurements. The actual signals recorded when a train passes a wayside station are used to develop a neural network based wheel defect detector and to study its performance. Signal averaging and scoring techniques are developed to improve the performance of the constructed neural inspection system.

Fuel-injection schedules that use two injection events per cycle (“dual-injection” approaches) have the potential to simultaneously attenuate engine-out soot and NOx emissions. The extent to which these benefits are due to enhanced mixing, low-temperature combustion modes, altered combustion phasing, or other factors is not fully understood. A traditional single-injection, an early-injection-only, and two dual-injection cases are studied using a suite of imaging diagnostics including spray visualization, natural luminosity imaging, and planar laser-induced fluorescence (PLIF) imaging of nitric oxide (NO). These data, coupled with heat-release and efficiency analyses, are used to enhance understanding of the in-cylinder processes that lead to the observed emissions reductions.

Control system design is one of the most critical issues for implementation of intelligent vehicle systems. Wide ranged fundamental research has been undertaken in this area and the safety issues of the fully automated vehicles are clearly recognized. Study of vehicle performance constrains is essential for a good understanding of this problem. This paper discusses safety issues of heavy-duty vehicles under automatic steering control. It focuses on the analysis of the effect of tire force saturation. Vehicle handling characteristics are also analyzed to improve understanding of the truck dynamics and control tasks. A simple differential brake control is formulated to show its effect of on reducing trailer swing.

The availability and low price of personal computers with suitable interface equipment has made it practical to use such a system for cylinder pressure data acquisition. With this objective, procedures have been developed to measure and record cylinder pressure on an individual crank angle basis and obtain an average cylinder pressure trace using an Apple II Plus personal computer. These procedures as well as methods for checking the quality of cylinder pressure data are described. A simplified heat release analysis technique for an approximate first look at the data quality is presented. Comparisons are made between the result of this analysis, the Krieger-Borman heat release analysis which uses complete chemical equilibrium. The comparison is made to show the suitability of the simplified analysis in judging the quality of the pressure data.

A traditional method of controlling evaporator superheat in a vapor compression air conditioning system is the thermostatic expansion valve (TXV). Such systems are often used in automotive applications. The TXV depends on superheat to adjust the valve opening. Unfortunately, any amount of superheat causes that evaporator to operate at reduced capacity due to dramatically lower heat transfer coefficients in the superheated region. In addition, oil circulation back to the compressor is impeded. The cold lubricant almost devoid of dissolved refrigerant is quite viscous and clings to the evaporator walls. A system that could control an air conditioner to operate with no superheat would either decrease the size of its existing evaporator while maintaining the same capacity, or potentially increase its capacity with its original evaporator. Also, oil circulation back to the compressor would be improved.