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Technical Paper

Development of a Single-Fluid Consumable Infrastructure for Life Support Systems

2007-07-09
2007-01-3246
Decomposition of high-grade hydrogen peroxide (H2O2) generates water vapor, oxygen, and heat. By converting heat to electrical energy with a Stirling engine, a spacesuit portable life support system can be maintained exclusively with H2O2; however, incorporation of additional cooling water may reduce the overall system mass. System components comprising the hydrogen peroxide portable life support system (HyPerPLSS) are discussed and analyzed. Component considerations and thermodynamic relations indicate an optimal hydrogen peroxide concentration of 95%. Life support requirements for eight hours of extravehicular activity are satisfied with 10.9 kg of liquid H2O2.
Technical Paper

Fire Hazards of Small Hydrogen Leaks

2007-04-16
2007-01-0429
This study examines the types of hydrogen leaks that can support combustion and the effects on stainless steel of long term hydrogen flame exposure. Experimental and analytical work is presented. Hydrogen diffusion flames on round burners were observed. Measurements included limits of quenching, blowoff, and piloted ignition for burners with diameters of 0.36 - 1.78 mm. Results are compared to measurements for methane and propane. A dimensionless crack parameter was identified to correlate the quenching limit measurements. Flow rates were 0.019 - 40 mg/s for hydrogen, 0.12 - 64 mg/s for methane, and 0.03 - 220 mg/s for propane. Hydrogen flames were found to be corrosive to 316 stainless steel tubing.
Technical Paper

Cycling in Climate Control Systems with Orifice Tube and Thermostatic Expansion Valve

2007-04-16
2007-01-1195
Automotive climate control systems are typically equipped with either an orifice tube or a thermostatic expansion valve. The two devices behave differently especially during cycling operation. The variable restriction of the thermostatic expansion valve delays the refrigerant migration when the clutch is disengaged and allows a faster redistribution when the clutch is engaged. The effect of cycling on the performance of two climate control systems, one with a short-tube orifice, and the other with a thermostatic expansion device, was investigated. The cycle period was varied from 10 seconds to 6 minutes. The test results show the change in moisture removal rate, latent capacity, sensible capacity, energy consumption, and coefficient of performance due to cycling. It is shown that the penalty in energy consumption due to cycling depends on the cycle period.
Technical Paper

2000 University of Maryland FutureTruck Design Description

2001-03-05
2001-01-0681
The University of Maryland team converted a model year 2000 Chevrolet Suburban to an ethanol-fueled hybrid-electric vehicle (HEV) and tied for first place overall in the 2000 FutureTruck competition. Competition goals include a two-thirds reduction of greenhouse gas (GHG) emissions, a reduction of exhaust emissions to meet California ultra-low emissions vehicle (ULEV) Tier II standards, and an increase in fuel economy. These goals must be met without compromising the performance, amenities, safety, or ease of manufacture of the stock Suburban. The University of Maryland FutureTruck, Proteus, addresses the competition goals with a powertrain consisting of a General Motors 3.8-L V6 engine, a 75-kW (100 hp) SatCon electric motor, and a 336-V battery pack. Additionally, Proteus incorporates several emissions-reducing and energy-saving modifications; an advanced control strategy that is implemented through use of an on-board computer and an innovative hybrid-electric drive train.
Technical Paper

Towards Optimization of Automotive Waste Heat Recovery Using Thermoelectrics

2001-03-05
2001-01-1021
The potential for thermoelectric power generation via waste heat recovery onboard automobiles to displace alternators and/or provide additional charging to a hybrid vehicle battery pack has increased with recent advances in thermoelectric materials processing. A preliminary design/modeling study was performed to optimize waste heat recovery for power generation using a modified radiator incorporating thermoelectric modules. The optimization incorporates not only thermoelectric performance but also critical systems issues such as accessory power consumption, vehicle drag, and added system weight. Results indicate the effectiveness of the thermoelectric module is extremely sensitive to ambient heat rejection and to the operating temperature range of the thermoelectric device.
Technical Paper

The Excite - The University of Maryland's Pre - Transmission Parallel Hybrid Ford Explorer

2003-03-03
2003-01-1266
The University of Maryland FutureTruck Team has redesigned a 2002 Ford Explorer to function as a charge-sustaining parallel hybrid electric vehicle for the 2002-2003 FutureTruck competition. Dubbed the Excite, it is powered by a dedicated E85 3.0L V6 engine coupled to a 21.6 kW peak (10kW continuous), electric motor using a 144V NiMH battery pack. The philosophy behind the UMD plan is to use a smaller, lightweight, dedicated E85 engine in parallel with an electric motor to provide starting and mild assist capabilities. The engine provides similar power to the stock 4.0 L Explorer engine and the electric motor functions as a starter, an alternator, and assists the engine during high power demands. The combination of the two systems provides the Excite with engine-off-at-idle capability, increased efficiency and fuel economy, and decreased emissions while maintaining the utility of a stock SUV.
Technical Paper

Neural Network Controller Design for a Magnetic Bearing Flywheel Energy Storage System

1992-08-03
929047
The control and analysis of magnetic bearings has been primarily based upon classical linear control theory. This approach does not allow for some important system complexities and nonlinearities to be taken into account. The resulting simplifications degrade the overall system performance. This paper investigates the use of a neural network to control a magnetic bearing flywheel energy storage system. A plant simulation is developed as well as a neural network emulator and controller.
Technical Paper

Computer-Aided Modelling and Analysis of a Magnetic Bearing System

1992-08-03
929045
AMBER (Active Magnetic Bearing Evaluation Routine) is a computer algorithm developed for the University of Maryland pancake magnetic bearing, which supports and controls a flywheel in a kinetic energy storage system. Because of the gap growth due to centrifugal forces at high speed, the bearing axial load capability degrades and the axial characteristics become critical in the bearing design. AMBER applies magnetic circuit theory, magnetic material saturation curves, coenergy theory, and finite permeance-based elements to solve the air gap flux density and coenergy over a series of incremental axial displacements. Differentiation of the coenergy of the magnetic field yields axial force and stiffness characteristics. An axial test machine is constructed to conduct experiments to verify the flux distribution and axial forces predicted by the model. User interaction with AMBER allows modification of the bearing geometry and composition to optimize future prototypes.
Technical Paper

Thermal Destruction of Solid Wastes

1992-08-03
929224
Thermal destruction of municipal solid waste (MSW) can provide an effective solution for the volume reduction of waste and energy recovery. Effective thermal destruction of waste depends on several factors including the operating temperature, excess air, heating rate, as well as physical and chemical properties, feed size and moisture content of the waste. Different processes associated with thermal destruction of waste have been identified. Prominent thermal destruction processes evaluated in this study include: pyrolysis, gasification and combustion. The kinetics and thermochemical analysis of these processes has been carried out. It is found that the maximum operating temperature and heating rate to which the waste is subjected determines the operational regime of a particular thermal destruction system. The thermal destruction systems evaluated are: rotary kiln, mass burn incinerators, fluidized beds, electrically heated reactors and plasma arc reactors.
Technical Paper

A CAD System for the Optimization of Gear Ratios for Automotive Automatic Transmissions

1993-03-01
930675
An interactive design system has been developed for the design of automatic automotive transmission gear trains that can provide at least three forward and one reverse speed ratios. This user-friendly windowing system can access help files, display the functional representation of a mechanism, optimize the gear ratios and present the numerical results. The optimization procedure to find the optimum gear ratios and the corresponding number of gear teeth uses the Augmented Lagrangian Multiplier Method and can be applied to all epicyclic gear trains having two sets of three gears in which a ring gear is connected to a sun gear through a planetary gear. The Simpson and General Motors THM 440 gear trains are used to demonstrate the methodology. The gear teeth combinations are found such that they achieve the optimized gear ratios to within ±1% and satisfy the geometric constraints.
Technical Paper

A Preliminary Study of Chemically Enhanced Autoignition in an Internal Combustion Engine

1994-03-01
940758
Chemically enhanced autoignition in a spark-ignited engine with a special design of piston geometry has been observed experimentally, in which the engine would operate stably without a spark, once it is started by spark ignition. Under this operation mode, the engine provides lower pollutant emissions including NOx. In this process, the intermediate species left from the previous cycle play a key role in the low temperature autoignition. The objective of this study is to determine the effect of some important radical and intermediate species, such as HO2, OH, and H2O2, on autoignition by a numerical modeling approach using a detailed chemical kinetic mechanism. The fuel studied is hydrogen. The effect of added HO2, OH and H2O2 on the characteristics of the autoignition of H2-air mixture is investigated. Chemically enhanced autoignition of H2-air in an internal combustion engine is also simulated.
Technical Paper

Enumeration of Epicyclic-Type Automatic Transmission Gear Trains

1994-03-01
941012
An automotive transmission maintains a proper equilibrium between the power and torque produced by an engine and those demanded by the drive wheels. Most automatic, transmissions employ some kind of epicyclic gear mechanisms to achieve the above purpose. The first step in the design process of such a mechanism involves finding a configuration that provides a set of desired speed ratios, and meets other dynamic, and kinematic requirements. In this work, the kinematic structural characteristics of epicyclic gear mechanisms have been identified, and a methodology is formulated to systematically enumerate all possible configurations of such mechanisms. This is achieved by defining a canonical graph to represent the mechanisms. Graphs of mechanisms with up to ten links have been generated using this methodology.
Technical Paper

A Methodology for Enumeration of Clutching Sequences Associated with Epicyclic-Type Automatic Transmission Mechanisms

1996-02-01
960719
This paper presents a systematic methodology for the enumeration of clutching sequences associated with epicyclic-gear-type automatic transmission mechanisms. The methodology is based on the concept that an epicyclic gear mechanism can be decomposed into several fundamental geared entities and that the overall speed ratio of an epicyclic gear mechanism can be symbolically expressed in terms of its fundamental geared entities. First, a procedure for estimating the overall speed ratio of an epicyclic gear mechanism, without specifying the exact gear dimensions, is outlined. Then, an algorithm for comparing various possible speed ratios of an epicyclic gear mechanism is described. Finally, a methodology for systematically enumerating all possible clutching sequences of an epicyclic gear mechanism is established.
Technical Paper

Effect of Exit Plane Boundary Conditions on Time Accurate Computations

1997-02-24
970140
Effects of boundary conditions on the computational simulation of time dependent flows is studied. In particular, the effect of various boundary conditions for the flow over a half circular cylinder which is known to exhibit periodic shedding under certain conditions is investigated. A type of convection boundary condition called the radiation boundary condition is demonstrated to eliminate the secondary frequency which contaminates the solution due to the partial reflection of the fluid structures at the exit plane. However, the boundary condition implementation comes at the additional cost of storing results corresponding to three time levels.
Technical Paper

A 50 Wh Open Core High-Speed Flywheel

1999-08-02
1999-01-2615
In low earth orbit satellite applications, spacecraft power is provided by photovoltaic cells and batteries. Unfortunately, use of batteries present difficulties due to their poor energy density, limited cycle lifetimes, reliability problems, and the difficulty in measuring the state of charge. Flywheel energy storage offers a viable alternative to overcome some of the limitations presented by batteries. FARE, Inc. has built a 50 Wh flywheel energy storage system. This system, called the Open Core Flywheel, is intended to be a prototype energy storage device for low earth orbit satellite applications. To date, the Open Core Flywheel has achieved a rotational speed of 26 krpm under digital control.
Technical Paper

Effect of Sauter Mean Diameter on the Combustion Related Parameters in a Large-Bore Marine Diesel Engine

1999-03-01
1999-01-0224
A mathematical model of combustion process in a diesel engine has been developed according to the theory of the chain reactions for the higher hydrocarbon compounds. The instantaneous rates of fuel vaporization and combustion are defined by the current values of temperature, pressure, concentration of fuel vapors, overall diffusion rate, fuel injection rate, and mean fuel droplet size in terms of the SMD. Numerical experiments have been carried out for investigating the interdependencies between various combustion-related parameters. Specifically, the effect of fuel droplet size (in terms of SMD) on the subsequent combustion parameters, such as, pressure, temperature, thermodynamic properties of air/gas mixture, heat transfer, fuel vaporization, combustion rate, current A/F ratio, gas mixture composition have been investigating. In addition, the integral indicator parameters of the engine, such as the mean indicated pressure, peak pressure, compression pressure have been analyzed.
Technical Paper

On-Line Monitoring of Gaseous Flames for Air-Fuel Ratio Control

1992-08-03
929226
This paper provides the initial steps in the overall design and implementation of a control system that utilizes optical sensors to monitor individual burners in a furnace system. The key component of such a system is the optical sensor, which produces a signal that corresponds to the air-to-fuel ratio for the given flame. A single propane or natural gas fueled flame was monitored with a single optical sensor responsive to emission wavelengths between approximately 350 to 1100 nm. Air or fuel flow was controlled in order to shift the air/fuel ratio from fuel-lean to fuel-rich and back to fuel-lean. Results show that when the optical sensor was correctly positioned its normalized output voltage had a pronounced peak value that occurred very close to the stoichiometric air/fuel ratio. The normalized response decreased by approximately 30% at equivalence ratios of 0.8 and 1.25.
Technical Paper

Systematic Modelling and Design of a Battery Pack for Formula Electric Vehicles

2021-04-06
2021-01-0762
This manuscript presents a systematic approach for the design and development of a 403 V, 7 kWh battery pack for a Formula SAE student racing electric car. The pack is made up of 6 individual segments which are connected in series. Each segment has a maximum energy of 1.17 kWh and is made up of 16 arrays connected in series. Each array holds 8 Lithium-ion batteries which are connected in parallel. The overall design of the battery pack is in full compliance with the Formula SAE rules. The manuscript presents the calculation procedure and battery sizing for the power demand of a typical Formula SAE student racing electric car using vehicle dynamics equations. The entire electric traction system is modelled in Matlab/Simulink. The paper also explains the development process of the 7 kWh battery pack and highlights important design considerations, such as busbar sizing.
Journal Article

In-Vehicle Validation of Heavy-Duty Vehicle Fuel Savings via a Hierarchical Predictive Online Controller

2021-04-06
2021-01-0432
This paper presents the evolution of a series of connected, automated vehicle technologies from simulation to in-vehicle validation for the purposes of minimizing the fuel usage of a class-8 heavy duty truck. The results reveal that an online, hierarchical model-predictive control scheme, implemented via the use of extended horizon driver advisories for velocity and gear, achieves fuel savings comparable to predictions from software-in-the-loop (SiL) simulations and engine-in-the-loop (EiL) studies that operated with a greater degree of powertrain and chassis automation. The work of this paper builds on prior work that presented in detail this predictive control scheme that successively optimizes vehicle routing, arrival and departure at signalized intersections, speed trajectory planning, platooning, predictive gear shifting, and engine demand torque shaping.
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