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Technical Paper

Effect of Battery Temperature on Fuel Economy and Battery Aging When Using the Equivalent Consumption Minimization Strategy for Hybrid Electric Vehicles

2020-04-14
2020-01-1188
Battery temperature variations have a strong effect on both battery aging and battery performance. Significant temperature variations will lead to different battery behaviors. This influences the performance of the Hybrid Electric Vehicle (HEV) energy management strategies. This paper investigates how variations in battery temperature will affect Lithium-ion battery aging and fuel economy of a HEV. The investigated energy management strategy used in this paper is the Equivalent Consumption Minimization Strategy (ECMS) which is a well-known energy management strategy for HEVs. The studied vehicle is a Honda Civic Hybrid and the studied battery, a BLS LiFePO4 3.2Volts 100Ah Electric Vehicle battery cell. Vehicle simulations were done with a validated vehicle model using multiple combinations of highway and city drive cycles. The battery temperature variation is studied with regards to outside air temperature.
Journal Article

Replicating Instantaneous Cylinder Mass Flow Rate with Parallel Continuously and Discretely Actuating Intake Plenum Valves

2012-04-16
2012-01-0417
The focus of this paper is to discuss the modeling and control of intake plenum pressure on the Powertrain Control Research Laboratory's (PCRL) Single-Cylinder Engine (SCE) transient test system using a patented device known as the Intake Air Simulator (IAS), which dynamically controls the intake plenum pressure, and, subsequently, the instantaneous airflow into the cylinder. The IAS exists as just one of many devices that the PCRL uses to control the dynamic boundary conditions of its SCE transient test system to make it “think” and operate as though it were part of a Multi-Cylinder Engine (MCE) test system. The model described in this paper will be used to design a second generation of this device that utilizes both continuously and discretely actuating valves working in parallel.
Journal Article

Hierarchical Accumulative Validation of Executable Control Specifications

2013-04-08
2013-01-0430
The application of Model-Based Development (MBD) techniques for automotive control system and software development have become standard processes due to the potential for reduced development time and improved specification quality. In order to improve development productivity even further, it is imperative to introduce a systematic Verification and Validation (V&V) process to further minimize development time and human resources while ensuring control specification quality when developing large complex systems. Traditional methods for validating control specifications have been limited by control specification scale, structure and complexity as well as computational limitations restricting their application within a systematic model-based V&V process. In order to address these issues, Toyota developed Hierarchical Accumulative Validation (HAV) for systematically validating functionally structured executable control specifications.
Technical Paper

Design of a Mild Hybrid Electric Vehicle with CAVs Capability for the MaaS Market

2020-04-14
2020-01-1437
There is significant potential for connected and autonomous vehicles to impact vehicle efficiency, fuel economy, and emissions, especially for hybrid-electric vehicles. These improvements could have large-scale impact on oil consumption and air-quality if deployed in large Mobility-as-a-Service or ride-sharing fleets. As part of the US Department of Energy's current Advanced Vehicle Technology Competition (AVCT), EcoCAR: The Mobility Challenge, Mississippi State University’s EcoCAR Team is redesigning and doing the development work necessary to convert a conventional gasoline spark-ignited 2019 Chevy Blazer into a hybrid-electric vehicle with SAE Level 2 autonomy. The target consumer segments for this effort are the Mobility-as-a-Service fleet owners, operators and riders. To accomplish this conversion, the MSU team is implementing a P4 mild hybridization strategy that is expected to result in a 30% increase in fuel economy over the stock Blazer.
Technical Paper

A Co-Simulation Environment for Virtual Prototyping of Ground Vehicles

2007-10-30
2007-01-4250
The use of virtual prototyping early in the design stage of a product has gained popularity due to reduced cost and time to market. The state of the art in vehicle simulation has reached a level where full vehicles are analyzed through simulation but major difficulties continue to be present in interfacing the vehicle model with accurate powertrain models and in developing adequate formulations for the contact between tire and terrain (specifically, scenarios such as tire sliding on ice and rolling on sand or other very deformable surfaces). The proposed work focuses on developing a ground vehicle simulation capability by combining several third party packages for vehicle simulation, tire simulation, and powertrain simulation. The long-term goal of this project consists in promoting the Digital Car idea through the development of a reliable and robust simulation capability that will enhance the understanding and control of off-road vehicle performance.
Technical Paper

Powertrain Simulation of the M1A1 Abrams Using Modular Model Components

1998-02-23
980926
Powertrain simulation is becoming an increasingly valuable tool to evaluate new technologies proposed for future military vehicles. The powertrain of the M1A1 Abrams tank is currently being modeled in the Powertrain Control Research Laboratory (PCRL) at the University of Wisconsin-Madison. This powertrain model is to be integrated with other component models in an effort to produce a high fidelity simulation of the entire vehicle.
Technical Paper

Enhancement of Engineering Education through University Competition-Based Events

2006-11-13
2006-32-0049
Engineering education at the University level is enhanced by competition-based projects. The SAE Clean Snowmobile Challenge is a prime example of how competition-based engineering education benefits the small engines industry and improves the engineering talent pool of the nation in general. For the past several decades, SAE has encouraged young engineers to compete in designing off road vehicles (Baja SAE ®), small race cars (Formula SAE ®), remote control airplanes (Aero Design ®), high mileage vehicles (Supermileage ®) and robots (Walking Robot ®). Now a new competition, the SAE Clean Snowmobile Challenge ™ (CSC), based on designing a cleaner and quieter snowmobile has led to a new path for young engineers to explore the challenges of designing engines that emit less pollution and noise. The paper will summarize the results of the most recent Clean Snowmobile Challenge 2006 and document the successes of the past seven years of the Challenge.
Technical Paper

Wood-to-Wheels: A Multidisciplinary Research Initiative in Sustainable Transportation Utilizing Fuels and Co-Products from Forest Resources

2008-10-20
2008-21-0026
Michigan Technological University has established a broad-based university-wide research initiative, termed Wood-to-Wheels (W2W), to develop and evaluate improved technologies for growing, harvesting, converting, and using woody biomass in renewable transportation fuel applications. The W2W program bridges the entire biomass development-production-consumption life cycle with research in areas including forest resources, bioprocessing, engine/vehicle systems, and sustainable decisions. The W2W chain establishes a closed cycle of carbon between the atmosphere, woody biomass, fuels, and vehicular systems that can reduce the accumulation of CO2 in the atmosphere. This paper will summarize the activities associated with the Wood-to-Wheels initiative and describe challenges and the potential benefits that are achievable.
Technical Paper

Powersplit Hybrid Electric Vehicle Control with Electronic Throttle Control (ETC)

2003-10-27
2003-01-3280
This paper analyzes the control of the series-parallel powersplit used in the 2001 Michigan Tech FutureTruck. An electronic throttle controller is implemented and a new control algorithm is proposed and tested. A vehicle simulation has been created in MATLAB and the control algorithm implemented within the simulation. A program written in C has also been created that implements the control algorithm in the test vehicle. The results from both the simulation and test vehicle are presented and discussed and show a 15% increase in fuel economy. With the increase in fuel economy, and through the use of the original exhaust after treatment, lower emissions are also expected.
Technical Paper

Improvement of Neural Network Accuracy for Engine Simulations

2003-10-27
2003-01-3227
Neural networks have been used for engine computations in the recent past. One reason for using neural networks is to capture the accuracy of multi-dimensional CFD calculations or experimental data while saving computational time, so that system simulations can be performed within a reasonable time frame. This paper describes three methods to improve upon neural network predictions. Improvement is demonstrated for in-cylinder pressure predictions in particular. The first method incorporates a physical combustion model within the transfer function of the neural network, so that the network predictions incorporate physical relationships as well as mathematical models to fit the data. The second method shows how partitioning the data into different regimes based on different physical processes, and training different networks for different regimes, improves the accuracy of predictions.
Technical Paper

Control Strategies for a Series-Parallel Hybrid Electric Vehicle

2001-03-05
2001-01-1354
Living in the era of rising environmental sensibility and increasing gasoline prices, the development of a new environmentally friendly generation of vehicles becomes a necessity. Hybrid electric vehicles are one means of increasing propulsion system efficiency and decreasing pollutant emissions. In this paper, the series-parallel power-split configuration for Michigan Technological University's FutureTruck is analyzed. Mathematical equations that describe the hybrid power-split transmission are derived. The vehicle's differential equations of motion are developed and the system's need for a controller is shown. The engine's brake power and brake specific fuel consumption, as a function of its speed and throttle position, are experimentally determined. A control strategy is proposed to achieve fuel efficient engine operation. The developed control strategy has been implemented in a vehicle simulation and in the test vehicle.
Technical Paper

Modeling of Human Response From Vehicle Performance Characteristics Using Artificial Neural Networks

2002-05-07
2002-01-1570
This study investigates a methodology in which the general public's subjective interpretation of vehicle handling and performance can be predicted. Several vehicle handling measurements were acquired, and associated metrics calculated, in a controlled setting. Human evaluators were then asked to drive and evaluate each vehicle in a winter driving school setting. Using the acquired data, multiple linear regression and artificial neural network (ANN) techniques were used to create and refine mathematical models of human subjective responses. It is shown that artificial neural networks, which have been trained with the sets of objective and subjective data, are both more accurate and more robust than multiple linear regression models created from the same data.
Technical Paper

Method of Selecting Test Scenarios for Pedestrian Forward Looking Pre-Collision System Evaluation

2014-04-01
2014-01-0163
While the number of traffic fatalities as a whole continues to decline steadily over time, the number of pedestrian fatalities continues to rise (up 8% since 2009) and comprises a larger fraction of these fatalities. In 2011 there were 4,432 pedestrians killed and an estimated 69,000 pedestrian injuries [1]. A new generation of Pedestrian Pre-Collision Systems (PCS) is being introduced by car manufactures to mitigate pedestrian injuries and fatalities. In order to evaluate the performance of pedestrian PCS, The Transportation Active Safety Institute (TASI) at Indiana University-Purdue University Indianapolis is developing a set of test scenarios and procedures for evaluating the performance of pedestrian PCS with the support of the Collaborative Safety Research Center of Toyota. Pedestrian crashes are complex in that there are many aspects about location, driver behavior, and pedestrian behaviors that may have implications for the performance of the PCS.
Technical Paper

Windowed Selected Moving Autocorrelation (WSMA), Tri-Correlation (TriC), and Misfire Detection

2005-04-11
2005-01-0647
In this paper, two correlations, Windowed Selected Moving Autocorrelation (WSMA) and Tri-Correlation (TriC), are introduced and discussed. The WSMA is simpler than the conventional autocorrelation. WSMA uses less data points to obtain useful signal content at desired frequencies. The computational requirement is therefore reduced compared to the conventional autocorrelation. The simplified TriC provides improved signal to noise separation capability than WSMA does while still requiring reduced computational effort compared to the standard autocorrelation. Very often, computation resource limitation exists for real-time applications. Therefore, the WSMA and TriC offer more opportunities for real-time monitor and feedback control applications in the frequency domain due to their high efficiencies. As an example, applications in internal combustion (IC) engine misfire detection are presented. Simulation and vehicle test results are also presented in this paper.
Technical Paper

Influence of the Nozzle Geometry of a Diesel Single-Hole Injector on Liquid and Vapor Phase Distributions at Engine-Like Conditions

2013-09-08
2013-24-0038
The paper describes an experimental activity on the spatial and temporal liquid- and vapor-phase distributions of diesel fuel at engine-like conditions. The influence of the k-factor (0 and 1.5) of a single-hole axial-disposed injector (0.100 mm diameter and 10 L/d ratio) has been studied by spraying fuel in an optically-accessible constant-volume combustion vessel. A high-speed imaging system, capable of acquiring Mie-scattering and Schlieren images in a near simultaneous fashion mode along the same line of sight, has been developed at the Michigan Technological University using a high-speed camera and a pulsed-wave LED system. The time resolved pair of schlieren and Mie-scattering images identifies the instantaneous position of both the vapor and liquid phases of the fuel spray, respectively. The studies have been performed at three injection pressures (70, 120 and 180 MPa), 23.9 kg/m3 ambient gas density and 900 K gas temperature in the vessel.
Technical Paper

Effect of State of Charge Constraints on Fuel Economy and Battery Aging when Using the Equivalent Consumption Minimization Strategy

2018-04-03
2018-01-1002
Battery State of Charge (SOC) constraints are used to prevent the battery in Hybrid Electric Vehicles (HEVs) from over-charging or over-discharging. These constraints strongly influence the power-split of the HEV. This paper presents results on how Battery State of Charge (SOC) constraints effects Lithium ion battery aging and fuel economy when using the Equivalent Consumption Minimization Strategy (ECMS). The vehicle studied is the Honda Civic Hybrid. The battery used is A123 Systems’ ANR26650 battery cell. Vehicle simulation uses multiple combinations of highway and city drive cycles. For each combination of drive cycles, nine SOC constraints ranges are used. Battery aging is evaluated using a semi-empirical model combined with the accumulated Ah-throughput method which uses, as an input, the battery SOC trajectory from the vehicle simulations. The simulation results provide insight into how SOC constraints effect fuel economy as well as battery aging.
Technical Paper

Adapting Farm Equipment for Workers with Disabilities

2004-10-26
2004-01-2704
Farm workers experience a very high incidence of injuries leading to physical and cognitive (strokes, TBI) disabilities. Since 1991, the AgrAbility Project 2 and its staff have provided direct assistance and education to many U.S. farmers and farm workers. If farmers, ranchers or farm workers who become disabled continue to be employed in agriculture, often their agricultural operation must be modified and/or agricultural machinery must be modified or adaptive equipment purchased to meet their new needs. Some common tractor modifications include operator lifts, hand controls, added/modified steps and handrails, automated hitches, and custom seating. Some modifications are commercially available but others are done on an individual need basis. AgrAbility staff would welcome the opportunity to work closer with farm equipment manufacturers to create modifications that would make farming and ranching easier and safer for all.
Technical Paper

Solutions to the Clean Snowmobile Challenge - What Works?

2005-10-24
2005-01-3681
The Society of Automotive Engineers' (SAE) Clean Snowmobile Challenge 2004 (CSC 2004) was held at Michigan Technological University in Houghton, Michigan, from March 15 - 20, 2004. The Clean Snowmobile Challenge has been a competition in the SAE Collegiate Design Series since 2000, and began in Jackson Hole, Wyoming, as a response to rising concerns about snowmobiling in environmentally-sensitive areas. Teams from fifteen universities competed in CSC 2004. The winning snowmobile (sled) was developed by the University of Wisconsin, Madison, and featured a four-stroke engine with electronic fuel injection (EFI), a two-stage tuned muffler, and catalytic exhaust aftertreatment. A hybrid-electric design was used to increase the snowmobile's powertrain output and improve acceleration. [8] Teams should be competitive in all events to gain enough points to win the competition.
Journal Article

Unstructured with a Point: Validation and Robustness Evaluation of Point-Cloud Based Path Planning

2021-04-06
2021-01-0251
Robust autonomous navigation in unstructured environments is an unsolved problem and critical to the operation of autonomous military and rescue ground vehicles. Two-dimensional path planners operating on occupancy grids or costs maps can produce infeasible paths when the operational area includes complex terrain. Recently, sample-based path planners that plan on LiDAR-acquired point-cloud maps have been proposed. These approaches require no discretization of the operational area and provide direct pose estimation by modeling vehicle and terrain interaction. In this paper, we show that direct sample-based path planning on point clouds is effective and robust in unstructured environments. Robustness is demonstrated by completing a system parameter sensitivity analysis of the system in an Unreal simulation environment and partnered with field validation.
Journal Article

Active Learning Optimization for Boundary Identification Using Machine Learning-Assisted Method

2022-03-29
2022-01-0783
Identifying edge cases for designed algorithms is critical for functional safety in autonomous driving deployment. In order to find the feasible boundary of designed algorithms, simulations are heavily used. However, simulations for autonomous driving validation are expensive due to the requirement of visual rendering, physical simulation, and AI agents. In this case, common sampling techniques, such as Monte Carlo Sampling, become computationally expensive due to their sample inefficiency. To improve sample efficiency and minimize the number of simulations, we propose a tailored active learning approach combining the Support Vector Machine (SVM) and the Gaussian Process Regressor (GPR). The SVM learns the feasible boundary iteratively with a new sampling point via active learning. Active Learning is achieved by using the information of the decision boundary of the current SVM and the uncertainty metric calculated by the GPR.
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