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Journal Article

Boiling Coolant Vapor Fraction Analysis for Cooling the Hydraulic Retarder

2015-04-14
2015-01-1611
The hydraulic retarder is the most stabilized auxiliary braking system [1-2] of heavy-duty vehicles. When the hydraulic retarder is working during auxiliary braking, all of the braking energy is transferred into the thermal energy of the transmission medium of the working wheel. Theoretically, the residual heat-sinking capability of the engine could be used to cool down the transmission medium of the hydraulic retarder, in order to ensure the proper functioning of the hydraulic retarder. Never the less, the hydraulic retarder is always placed at the tailing head of the gearbox, far from the engine, long cooling circuits, which increases the risky leakage risk of the transmission medium. What's more, the development trend of heavy load and high speed vehicle directs the significant increase in the thermal load of the hydraulic retarder, which even higher than the engine power.
Technical Paper

Integrated Cooling Evaporation System for the Hydraulic Retarder

2015-04-14
2015-01-1612
The hydraulic retarder is a significant auxiliary braking device [1] for the heavy duty vehicle. Traditionally, cooling circulatory system of the hydraulic retarder was coupled with the engine cooling system [2], and the thermal energy of the transmission medium would be cooled by the engine radiator ultimately. For this scheme, radiator's spare heat removal capacity could be fully utilized whereas the cooling system is very complicated and is hard to maintain. Furthermore, the corresponding of thermal management system lags behind the power change of the retarder. In this research, integrated cooling evaporation system is developed for the hydraulic retarder, which makes the cooling water contact with the transmission medium through the stator wall, so that it can rapidly response to the thermal variation of the retarder, keep the stability of the oil temperature and meanwhile reduce the risk of cooling medium leakage.
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