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Technical Paper

Temperature Control Characteristics of Automotive Power Battery Based on R-1233zd(E)’s Flowing Phase Change Heat Transfer

2018-04-03
2018-01-1191
Li-ion power battery is the core component of the electric vehicle power system, and the battery temperature will increase because of the electrochemical reaction of the Li-ion battery. The heat accumulates inside of the battery, which can degrade the working performance of the power battery and shorten the battery cycle life. At present, the wind cooling technology is relatively mature. However, it cannot achieve ideal heat dissipation effect under the working conditions of the high-power or high ambient temperature. In this research, the battery thermal management is carried out by the characteristics of the working fluid’s flowing phase change heat transfer. The phase change working fluid is R-1233zd(E) which is a kind of environmentally friendly liquid with nonconductive and nonflammable. It can achieve the purpose of controlling the battery’s temperature using the characteristics of isothermal heat absorption under different gas phase rate of phase change working fluid.
Technical Paper

Downhill Safety Assistant Driving System for Battery Electric Vehicles on Mountain Roads

2019-09-15
2019-01-2129
When driving in mountainous areas, vehicles often encounter downhill conditions. To ensure safe driving, it is necessary to control the speed of vehicles. For internal combustion engine vehicles, auxiliary brake such as engine brake can be used to alleviate the thermal load caused by the continuous braking of the friction brake. For battery electric vehicles (BEVs), regenerative braking can be used as auxiliary braking to improve brake safety. And through regenerative braking, energy can be partly converted into electrical energy and stored in accumulators (such as power batteries and supercapacitors), thus extending the mileage. However, the driver's line of sight in the mountains is limited, resulting in a certain degree of blindness in driving, so it is impossible to fully guarantee the safety and energy saving of downhill driving.
Technical Paper

A Strategy to Recycle the Braking Energy of HEV with EMB

2014-09-28
2014-01-2542
Recovering the braking energy and reusing it can significantly improve the fuel economy of hybrid electric vehicles (HEVs).The battery ability of recovering electricity limits the improvement of the regenerative braking performance. As one way to solve this problem, the technology of brake-by-wire can be adopted in the HEVs to use the recovery dynamically. The use of high-power electrical equipment, such as electromechanical brake (EMB), is working in the form of brake-by-wire. Due to the nature of EMB, there exists an obvious coupling relationship between the energy flow and brake force distribution. In this paper, a brake force distribution controller is proposed in HEV with EMB, which can maximize braking energy recovery, compared with the conventional distribution control without EMB. Meanwhile, an energy flow strategy working with the distribution controller is designed, which is less limited to the performance of the battery.
Journal Article

A Novel Indirect Health Indicator Extraction Based on Charging Data for Lithium-Ion Batteries Remaining Useful Life Prognostics

2017-06-17
2017-01-9078
In order to solve the environmental pollution and energy crisis, Electric Vehicles (EVs) have been developed rapidly. Lithium-ion (Li-ion) battery is the key power supply equipment for EVs, and the scientific and accurate prediction of its Remaining Useful Life (RUL) has become a hot topic in the field of new energy research. The internal resistance and capacity are often used to characterize the Li-ion battery State of Health (SOH) from which RUL is obtained. However, in practical applications, it is difficult to obtain internal resistance and capacity information by using the non-intrusive measurement method. Therefore, it is necessary to extract the measurable parameters to characterize the degradation of Li-ion battery. At present, the methods of extracting health indicators based on measurable parameters have gained preliminary results, but most of them are derived from the Li-ion battery discharging data.
Technical Paper

Battery Thermal Management System Using Water as a Phase Change Material

2017-10-08
2017-01-2454
In these years, the advantages of using phase change material (PCM) in the thermal management of electric power battery has been wide spread. Because of the thermal conductivity of most phase change material (eg.wax) is low, many researchers choose to add high conductivity materials (such as black lead). However, the solid-liquid change material has large mass, poor flow-ability and corrosively. Therefore, it still stays on experiential stage. In this paper, the Thermal characteristics of power battery firstly be invested and the requirements of thermal management system also be discussed. Then a new PCM thermal management has been designed which uses pure water as liquid phase change material, adopts PCM with a reflux device for thermal management.
Technical Paper

Temperature Characteristics of Ternary-Material Lithium-Ion Battery for Vehicle Applications

2016-04-05
2016-01-1196
Traction batteries are operated in severe working conditions of wide temperature range as the vehicles run in different seasons and regions, which effects battery performance deeply. Investigation on the effect of temperature under such circumstances on battery performance is very significant to promote the application of traction battery. In this paper, some tests are conducted on a ternary-material lithium-ion battery at various temperatures. The cycling performance and some significant parameters are evaluated at the whole temperature range, especially at the extreme temperatures (below -10°C or above 45°C). The results show that the battery performance becomes poor obviously at low temperatures, which is reflected in the decreased terminal voltage and the faded discharge capacity, and at too high temperatures (above 45°C), power and capacity also decrease, which happens in the later period of discharge process.
Technical Paper

Big-Data Based Online State of Charge Estimation and Energy Consumption Prediction for Electric Vehicles

2016-04-05
2016-01-1200
Whether the available energy of the on-board battery pack is enough for the driver’s next trip is a major contributor in slowing the growth rate of Electric Vehicles (EVs). What’s more, the actual capacity of the battery pack depend on so many factors that a real-time estimation of the state of charge of the battery pack is often difficult. We proposed a big-data based algorithm to build a battery pack dynamic model for the online state of charge estimation and a stochastic model for the energy consumption prediction. And the good performance of sensors, high-bandwidth communication systems and cloud servers make it convenient to measure and collect the related data, which are grouped into three categories: standard, historical and real-time data. First a resistance-capacitance ( RC )-equivalent circuit is taken consideration to simplify the battery dynamics.
Technical Paper

A Method of Battery State of Health Prediction based on AR-Particle Filter

2016-04-05
2016-01-1212
Lithium-ion battery plays a key role in electric vehicles, which is critical to the system availability. One of the most important aspects in battery managements systems(BMS) in electric vehicles is the stage of health(SOH) estimation. The state of health (SOH) estimation is very critical to battery management system to ensure the safety and reliability of EV battery operation. The classical approach of current integration(coulomb counting) can't get the accurate values because of accumulative error. In order to provide timely maintenance and replacements of electric vehicles, several estimation approaches have been proposed to develop a reliable and accurate battery state of health estimation. A common drawback of previous algorithm is that the computation quantity is huge and not quite accurate, that is updated partially in this study.
Technical Paper

Simulation based Evaluation of the Electro-Hydraulic Energy-Harvesting Suspension (EHEHS) for Off-Highway Vehicles

2015-04-14
2015-01-1494
Nowadays, off-highway vehicles enjoyed a significant status in the national defense and civil construction. There is no doubt that the working conditions of off-highways are quite different from the conventional passenger cars, hence, their suspensions are particularly designed. Since the hydro-pneumatic suspension technology is maturely applied in engineering machinery, this paper presents a concept for a novel energy-harvesting device, which is applied in off-highway vehicles based on hydro-pneumatic suspension, namely, electro-hydraulic energy-harvesting suspension (EHEHS). The EHEHS took the fundamental of mechanism-electronic-hydraulic system, which consisted the following elements: a cylinder, 2 check valves, a hydro-pneumatic spring, a hydraulic motor, a DC motor, a processing circuit and a battery. In the EHEHS system, the cylinder is used to transmit the vibration energy into hydraulic energy, which is stored in hydro-pneumatic spring.
Journal Article

Prediction of Lithium-ion Battery's Remaining Useful Life Based on Relevance Vector Machine

2016-05-01
2015-01-9147
In the field of Electric Vehicle (EV), what the driver is most concerned with is that whether the value of the battery's capacity is less than the failure threshold because of the degradation. And the failure threshold means instability of the battery, which is of great danger for drives and passengers. So the capacity is an important indicator to monitor the state of health (SOH) of the battery. In laboratory environment, standard performance tests can be carried out to collect a number of related data, which are available for regression prediction in practical application, such as the on-board battery pack. Firstly, we make use of the NASA battery data set to form the observed data sequence for regression prediction. And a practical method is proposed to determine the minimum embedding dimension and get the recurrence formula, with which a capacity model is built.
Technical Paper

Experiment Study and Design of Self-excited Eddy Current Retarder

2013-11-27
2013-01-2825
Good braking performance is an important guarantee for the vehicle driving. In the condition of frequent or prolonged braking, the overheating problem for the traditional mechanical braking device causes the recession of the braking performance, which is a prominent problem especially for the commercial vehicle perennial traveling in the mountains. Eddy current retarder can reduce the mechanical brake load as a kind of auxiliary braking device. Thus, the temperature of the mechanical braking device would not be too high, and the traveling safety of the vehicle can be ensured. But eddy current retarder would cause an enormous impact for automobile battery when it starts up and huge electricity energy would be consumed which means that more automotive batteries are needed. Considering above, a kind of self-excited eddy current retarder is developed in the paper.
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