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1D Simulation and Experimental Analysis of a Turbocharger Compressor for Automotive Engines under Unsteady Flow Conditions

2012-02-15
Zero-dimensional, one-dimensional, and quasi-dimensional models for simulation of SI and CI engines with respect to: engine breathing and boosting; SI combustion and emissions; CI combustion and emissions; fundamentals of engine thermodynamics; thermal management; mechanical and lubrication systems; system level models for controls; system level models for vehicle fuel economy and emissions predictions. Presenter Fabio Bozza, Universita di Napoli
Technical Paper

Steady and Unsteady Modeling of Turbocharger Compressors for Automotive Engines

2010-05-05
2010-01-1536
Turbocharging technique will play a fundamental role in the near future not only to improve automotive engine performance, but also to reduce fuel consumption and exhaust emissions both in Spark Ignition and Compression Ignition engines. To this end, one-dimensional (1D) modelling is usually employed to compute the engine-turbocharger matching, to select the boost level in different operating conditions and to estimate low end torque level and transient response. However, 1D modeling of a turbocharged engine requires the availability of the turbine and compressor characteristic maps. This leads to some typical drawbacks: performance maps of the turbocharger device are usually limited to a reduced number of rotational speeds, pressure ratios and mass flow rates.
Technical Paper

Knock Detection in a Turbocharged S.I. Engine Based on ARMA Technique and Chemical Kinetics

2013-10-14
2013-01-2510
During the last years, a number of techniques aimed at the experimental identification of the knocking onset in Spark-Ignition (SI) Internal Combustion Engines have been proposed. Besides the traditional procedures based on the processing of in-cylinder pressure data in the frequency domain, in the present paper two innovative methods are developed and compared. The first one is based on the use of statistical analysis by applying an Auto Regressive Moving Average (ARMA) technique, coupled to a prediction algorithm. It is shown that such parametric model, applied to the instantaneous in-cylinder pressure measurements, is highly sensitive to knock occurrence and is able to identify soft or heavy knock presence in different engine operating conditions. An alternative, more expensive procedure is developed and compared to the previous one.
Technical Paper

Experimental and Numerical Analyses for the Characterization of the Cyclic Dispersion and Knock Occurrence in a Small-Size SI Engine

2010-09-28
2010-32-0069
In this paper, an experimental and numerical analysis of combustion process and knock occurrence in a small displacement spark-ignition engine is presented. A wide experimental campaign is preliminarily carried out in order to fully characterize the engine behavior in different operating conditions. In particular, the acquisition of a large number of consecutive pressure cycle is realized to analyze the Cyclic Variability (CV) effects in terms of Indicated Mean Effective Pressure (IMEP) Coefficient of Variation (CoV). The spark advance is also changed up to incipient knocking conditions, basing on a proper definition of a knock index. The latter is estimated through the decomposition and the FFT analysis of the instantaneous pressure cycles. Contemporary, a quasi-dimensional combustion and knock model, included within a whole engine one-dimensional (1D) modeling framework, are developed. Combustion and knock models are extended to include the CV effects, too.
Technical Paper

A Non-Linear Regression Technique to Estimate from Vibrational Engine Data the Instantaneous In-Cylinder Pressure Peak and Related Angular Position

2016-10-17
2016-01-2178
In this paper, a downsized twin-cylinder turbocharged spark-ignition engine is experimentally investigated at test-bench in order to verify the potential to estimate the peak pressure value and the related crank angle position, based on vibrational data acquired by an accelerometer sensor. Purpose of the activity is to provide the ECU of additional information to establish a closed-loop control of the spark timing, on a cycle-by-cycle basis. In this way, an optimal combustion phasing can be more properly accomplished in each engine operating condition. Engine behavior is firstly characterized in terms of average thermodynamic and performance parameters and cycle-by-cycle variations (CCVs) at high-load operation. In particular, both a spark advance and an A/F ratio sweep are actuated. In-cylinder pressure data are acquired by pressure sensors flush-mounted within the combustion chamber of both cylinders.
Technical Paper

Refinement of a 0D Turbulence Model to Predict Tumble and Turbulent Intensity in SI Engines. Part I: 3D Analyses

2018-04-03
2018-01-0850
Recently, a growing interest in the development of more accurate phenomenological turbulence models is observed, since this is a key pre-requisite to properly describe the burn rate in quasi-dimensional combustion models. The latter are increasingly utilized to predict engine performance in very different operating conditions, also including unconventional valve control strategies, such as EIVC or LIVC. Therefore, a reliable phenomenological turbulence model should be able to physically relate the actuated valve strategy to turbulence level during the engine cycle, with particular care in the angular phase when the combustion takes place.
Technical Paper

Refinement of a 0D Turbulence Model to Predict Tumble and Turbulent Intensity in SI Engines. Part II: Model Concept, Validation and Discussion

2018-04-03
2018-01-0856
As known, reliable information about underlying turbulence intensity is a mandatory pre-requisite to predict the burning rate in quasi-dimensional combustion models. Based on 3D results reported in the companion part I paper, a quasi-dimensional turbulence model, embedded under the form of “user routine” in the GT-Power™ software, is here presented in detail. A deep discussion on the model concept is reported, compared to the alternative approaches available in the current literature. The model has the potential to estimate the impact of some geometrical parameters, such as the intake runner orientation, the compression ratio, or the bore-to-stroke ratio, thus opening the possibility to relate the burning rate to the engine architecture. Preliminarily, a well-assessed approach, embedded in GT-Power commercial software v.2016, is utilized to reproduce turbulence characteristics of a VVA engine.
Technical Paper

Numerical Study of the Potential of a Variable Compression Ratio Concept Applied to a Downsized Turbocharged VVA Spark Ignition Engine

2017-09-04
2017-24-0015
Nowadays different technical solutions have been proposed to improve the performance of internal combustion engines, especially in terms of Brake Specific Fuel Consumption (BSFC). Its reduction of course contributes to comply with the CO2 emissions legislation for vehicle homologation. Concerning the spark ignition engines, the downsizing coupled to turbocharging demonstrated a proper effectiveness to improve the BSFC at part load. On the other hand, at high load, the above solution highly penalizes the fuel consumption mainly because of knock onset, that obliges to degrade the combustion phasing and/or enrich the air/fuel mixture. A promising technique to cope with the above drawbacks consists in the Variable Compression Ratio (VCR) concept. An optimal Compression Ratio (CR) selection, in fact, allows for further improvements of the thermodynamic efficiency at part load, while at high load, it permits to mitigate knock propensity, resulting in more optimized combustions.
Technical Paper

A Quasi-Dimensional Model of Pre-Chamber Spark-Ignition Engines

2019-04-02
2019-01-0470
Increasingly stringent pollutant and CO2 emission standards require the car manufacturers to investigate innovative solutions to further improve the fuel economy of their fleets. Among these techniques, an extremely lean combustion has a large potential to simultaneously reduce the NOx raw emissions and the fuel consumption of spark-ignition engines. Application of pre-chamber ignition systems is a promising solution to realize a favorable air/fuel mixture ignitability and an adequate combustion speed, even with very lean mixtures. In this work, the combustion characteristics of an active pre-chamber system are experimentally investigated using a single-cylinder research engine. Conventional gasoline fuel is injected into the main chamber, while the pre-chamber is fed with compressed natural gas. In a first stage, an experimental campaign was carried out at various speeds, spark timings and air-fuel ratios.
Technical Paper

A Tabulated-Chemistry Approach Applied to a Quasi-Dimensional Combustion Model for a Fast and Accurate Knock Prediction in Spark-Ignition Engines

2019-04-02
2019-01-0471
The description of knock phenomenon is a critical issue in a combustion model for Spark-Ignition (SI) engines. The most known theory to explain this phenomenon is based on the Auto-Ignition (AI) of the end-gas, ahead the flame front. The accurate description of this process requires the handling of various aspects, such as the impact of the fuel composition, the presence of residual gas or water in the burning mixture, the influence of cool flame heat release, etc. This concern can be faced by the solution of proper chemistry schemes for gasoline blends. Whichever is the modeling environment, either 3D or 0D, the on-line solution of a chemical kinetic scheme drastically affects the computational time. In this paper, a procedure for an accurate and fast prediction of the hydrocarbons auto-ignition, applied to phenomenological SI engine combustion models, is proposed. It is based on a tabulated approach, operated on both ignition delay times and reaction rates.
Technical Paper

Techniques for CO2 Emission Reduction over a WLTC. A Numerical Comparison of Increased Compression Ratio, Cooled EGR and Water Injection

2018-05-30
2018-37-0008
In this work, various techniques are numerically applied to a base engine - vehicle system to estimate their potential CO2 emission reduction. The reference thermal unit is a downsized turbocharged spark-ignition Variable Valve Actuation (VVA) engine, with a Compression Ratio (CR) of 10. In order to improve its fuel consumption, preserving the original full-load torque, various technologies are considered, including an increased CR, an external low-pressure cooled EGR, and a ported Water Injection (WI). The analyses are carried out by a 1D commercial software (GT-Power™), enhanced by refined user-models for the description of in-cylinder processes, namely turbulence, combustion, heat transfer and knock. The latter were validated with reference to the base engine architecture in previous activities. To minimize the Brake Specific Fuel Consumption (BSFC) all over the engine operating plane, the control parameters of the base and modified engines are calibrated based on PID controllers.
Technical Paper

A Knock Model for 1D Simulations Accounting for Cyclic Dispersion Phenomena

2014-10-13
2014-01-2554
Control of knock phenomenon is becoming more and more important in modern SI engine, due to the tendency to develop high boosted turbocharged engines (downsizing). To this aim, improved modeling and experimental techniques are required to precisely define the maximum allowable spark advance. On the experimental side, the knock limit is identified based on some indices derived by the analysis of the in-cylinder pressure traces or of the cylinder block vibrations. The threshold levels of the knock indices are usually defined following an heuristic approach. On the modeling side, in the 1D codes, the knock is usually described by simple correlation of the auto-ignition time of the unburned gas zone within the cylinders. In addition, the latter methodology commonly refers to ensemble-averaged pressure cycles and, for this reason, does not take into account the cycle-by-cycle variations.
Journal Article

Combined Effects of Valve Strategies, Compression Ratio, Water Injection, and Cooled EGR on the Fuel Consumption of a Small Turbocharged VVA Spark-Ignition Engine

2018-04-03
2018-01-0854
In this work, various techniques are numerically investigated to assess and quantify their relative effectiveness in reducing the Brake Specific Fuel Consumption (BSFC) of a downsized turbocharged spark-ignition Variable Valve Actuation (VVA) engine. The analyzed solutions include the Variable Compression Ratio (VCR), the port Water Injection (WI), and the external cooled Exhaust Gas Recirculation (EGR). The numerical analysis is developed in a 1D modeling framework. The engine is schematized in GT-Power™ environment, employing refined sub-models of the in-cylinder processes, such as the turbulence, combustion, knock, and heat transfer. The combustion and knock models have been extensively validated in previous papers, at different speed/load points and intake valve strategies, including operations with a relevant internal EGR rate and with liquid WI.
Journal Article

Extension and Validation of a 1D Model Applied to the Analysis of a Water Injected Turbocharged Spark Ignited Engine at High Loads and over a WLTP Driving Cycle

2017-09-04
2017-24-0014
The technique of liquid Water Injection (WI) at the intake port of downsized boosted SI engines is a promising solution to improve the knock resistance at high loads. In this work, an existing 1D engine model has been extended to improve its ability to simulate the effects of the water injection on the flame propagation speed and knock onset. The new features of the 1D model include an improved treatment of the heat subtracted by the water evaporation, a newly developed correlation for the laminar flame speed, explicitly considering the amount of water in the unburned mixture, and a more detailed kinetic mechanism to predict the auto-ignition characteristics of fuel/air/water mixture. The extended 1D model is validated against experimental data collected at different engine speeds and loads, including knock-limited operation, for a twin-cylinder turbocharged SI engine.
Journal Article

Water Injection: a Technology to Improve Performance and Emissions of Downsized Turbocharged Spark Ignited Engines

2017-09-04
2017-24-0062
Knock occurrence and fuel enrichment, which is required at high engine speed and load to limit the turbine inlet temperature, are the major obstacles to further increase performance and efficiency of down-sized turbocharged spark ignited engines. A technique that has the potential to overcome these restrictions is based on the injection of a precise amount of water within the mixture charge that can allow to achieve important benefits on knock mitigation, engine efficiency, gaseous and noise emissions. One of the main objectives of this investigation is to demonstrate that water injection (WI) could be a reliable solution to advance the spark timing and make the engine run at leaner mixture ratios with strong benefits on knock tendency and important improvement on fuel efficiency.
Journal Article

A Modeling Study of Cyclic Dispersion Impact on Fuel Economy for a Small Size Turbocharged SI Engine

2016-10-17
2016-01-2230
In this paper, the results of an extensive experimental analysis regarding a twin-cylinder spark-ignition turbocharged engine are employed to build up an advanced 1D model, which includes the effects of cycle-by-cycle variations (CCVs) on the combustion process. Objective of the activity is to numerically estimate the CCV impact primarily on fuel consumption and knock behavior. To this aim, the engine is experimentally characterized in terms of average performance parameters and CCVs at high and low load operation. In particular, both a spark advance and an air-to-fuel ratio (α) sweep are actuated. Acquired pressure signals are processed to estimate the rate of heat release and the main combustion events. Moreover, the Coefficient of Variation of IMEP (CoVIMEP) and of in-cylinder peak pressure (CoVpmax) are evaluated to quantify the cyclic dispersion and identify its dependency on peak pressure position.
Journal Article

1D Simulation and Experimental Analysis of a Turbocharger Compressor for Automotive Engines under Unsteady Flow Conditions

2011-04-12
2011-01-1147
Turbocharging technique will play a fundamental role in the near future not only to improve automotive engine performance, but also to reduce fuel consumption and exhaust emissions both in Spark Ignition and diesel automotive applications. To achieve excellent engine performance for road application, it is necessary to overcome some typical turbocharging drawbacks i.e., low end torque level and transient response. Experimental studies, developed on dedicated test facilities, can supply a lot of information to optimize the engine-turbocharger matching, especially if tests can be extended to the typical engine operating conditions (unsteady flow). Different numerical procedures have been developed at the University of Naples to predict automotive turbocharger compressor performance both under steady and unsteady flow conditions. A classical 1D approach, based on the employment of compressor characteristic maps, was firstly followed.
Journal Article

Fuel Economy Improvement and Knock Tendency Reduction of a Downsized Turbocharged Engine at Full Load Operations through a Low-Pressure EGR System

2015-04-14
2015-01-1244
It is well known that the downsizing philosophy allows the improvement of Brake Specific Fuel Consumption (BSFC) at part load operation for spark ignition engines. On the other hand, the BSFC is penalized at high/full load operation because of the knock occurrence and of further limitations on the Turbine Inlet Temperature (TIT). Knock control forces the adoption of a late combustion phasing, causing a deterioration of the thermodynamic efficiency, while TIT control requires enrichment of the Air-to-Fuel (A/F) ratio, with additional BSFC drawbacks. In this work, a promising technique, consisting of the introduction of a low-pressure cooled exhaust gas recirculation (EGR) system, is analyzed by means of a 1D numerical approach with reference to a downsized turbocharged SI engine. Proper “in-house developed” sub-models are used to describe the combustion process, turbulence phenomenon and the knock occurrence.
Journal Article

Numerical and Experimental Investigation of Fuel Effects on Knock Occurrence and Combustion Noise in a 2-Stroke Engine

2012-04-16
2012-01-0827
Knock occurrence is a widely recognized phenomenon to be controlled during the development and optimization of S.I. engines, since it bounds both compression ratio and spark advance, hence reducing the potential in gaining a lower fuel consumption. As a consequence, a clear understanding of the engine parameters affecting the onset of auto-ignition is mandatory for the engine setup. In view of the complexity of the phenomena, the use of combined experimental and numerical investigations is very promising. The paper reports such a combined activity, targeted at characterizing the combustion behavior of a small unit displacement two-stroke SI engine operated with either Gasoline or Natural Gas (CNG). In the paper, detailed multi-cycle 3D-CFD analyses, starting for preliminary 1D computed boundary conditions, are performed to accurately characterize the engine behavior in terms of scavenging efficiency and combustion.
Journal Article

Experimental and Numerical Study of the Water Injection to Improve the Fuel Economy of a Small Size Turbocharged SI Engine

2017-03-28
2017-01-0540
In this work, a promising technique, consisting of a liquid Water Injection (WI) at the intake ports, is investigated to overcome over-fueling and delayed combustions typical of downsized boosted engines, operating at high loads. In a first stage, experimental tests are carried out in a spark-ignition twin-cylinder turbocharged engine at a fixed rotational speed and medium-high loads. In particular, a spark timing and a water-to-fuel ratio sweep are both specified, to analyze the WI capability in increasing the knock-limited spark advance. In a second stage, the considered engine is schematized in a 1D framework. The model, developed in the GT-Power™ environment, includes user defined procedures for the description of combustion and knock phenomena. Computed results are compared with collected data for all the considered operating conditions, in terms of average performance parameters, in-cylinder pressure cycles, burn rate profiles, and knock propensity, as well.
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