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Standard

Nonmetallic Fuel System Tubing

1994-05-01
HISTORICAL
J2043_199405
This SAE Standard covers the minimum requirements for nonmetallic tubing as manufactured for use in gasoline or diesel fuel systems. It is not intended to cover tubing for any portion of the system which operates below -40 degrees C, above 115 degrees C, or above a maximum working gage pressure of 690 kPa.
Standard

Nonmetallic Fuel System Tubing

1996-11-01
CURRENT
J2043_199611
This SAE Standard covers the minimum requirements for nonmetallic tubing as manufactured for use in gasoline or diesel fuel systems. It is not intended to cover tubing for any portion of the system which operates below -40 degrees C, above 115 degrees C, or above a maximum working gage pressure of 690 kPa.
Standard

Fuel Filler Pipe Assembly Design Practice to Meet Low Evaporative Emission Requirements

2003-04-25
HISTORICAL
J2599_200304
This SAE Recommended Practice covers design and evaluation of the entire gasoline filler pipe assembly used on cars and light trucks with respect to compliance with CARB (California Air Resources Board) LEV II (meeting or exceeding EPA Tier 2 and EU Stage-5 evaporative emissions requirements). It is limited to an assembly which is joined to the fuel tank using either a hose, Quick Connect Coupling, or a grommet type sealing device. The Design Practice covers the filler cap, filler pipe, filler pipe assembly to tank hose, and filler pipe assembly to tank grommet or spud. It includes recommendations for design of components and assemblies intended to perform successfully in evaporative emission SHED (Sealed Housing for Evaporative Determination) tests, based on best practices known at the time of release.
Standard

Fuel Filler Pipe Assembly Design Practice to Meet Low Evaporative Emission Requirements

2002-11-07
HISTORICAL
J2599_200211
This SAE Recommended Practice covers design and evaluation of the entire gasoline filler pipe assembly used on cars and light trucks with respect to compliance with CARB (California Air Resources Board) LEV II (meeting or exceeding EPA Tier 2 and EU Stage-5 evaporative emissions requirements). It is limited to an assembly which is joined to the fuel tank using either a hose, Quick Connect Coupling, or a grommet type sealing device. The Design Practice covers the filler cap, filler pipe, filler pipe assembly to tank hose, and filler pipe assembly to tank grommet or spud. It includes recommendations for design of components and assemblies intended to perform successfully in evaporative emission SHED (Sealed Housing for Evaporative Determination) tests, based on best practices known at the time of release.
Standard

Fuel Filler Pipe Assembly Design Practice to Meet Low Evaporative Emission Requirements

2012-08-14
CURRENT
J2599_201208
This SAE Recommended Practice covers design and evaluation of the entire gasoline filler pipe assembly used on cars and light trucks with respect to compliance with CARB (California Air Resources Board) LEV II (meeting or exceeding EPA Tier 2 and EU Stage-5 evaporative emissions requirements). It is limited to an assembly which is joined to the fuel tank using either a hose, Quick Connect Coupling, or a grommet type sealing device. The Design Practice covers the filler cap, filler pipe, filler pipe assembly to tank hose, and filler pipe assembly to tank grommet or spud. It includes recommendations for design of components and assemblies intended to perform successfully in evaporative emission SHED (Sealed Housing for Evaporative Determination) tests, based on best practices known at the time of release.
Standard

Impact testing of automotive fuel tanks

2008-06-26
WIP
J2852
Drop testing and "sled" testing are used regularly to demonstrate integrity of plastic fuel systems. This document defines test method, application and rationale for fuel tank impact testing.
Standard

Requirements for Built-In Service Port for On Board Diagnostics

2015-04-24
WIP
J2744
This document presents the requirements for a build-in service port to be used in vehicles intended to comply with Enhanced Evaporative Emission Requirements. The primary function of the Service Port (Valve Assembly-Evaporative Emission Canister Purge Harness Service) is to provide non-destructive access to the evaporative emissions system to enable testing of the integrity of the system. The Service Port is used to introduce air pressure or fuel vapors into, or evacuate them out of, the system. This access may be used for the following evaluations: Evaporative System Certifications Canister Loading and Pumping End-of-line Testing System Integrity Service (e.g. OBD MIL on) Leak Location and Repair Verification In-Use Compliance Testing Canister Loading and Purging Inspection/Maintenance Testing System Integrity and Purge Check
Standard

Requirements for Built-In Service Port for On Board Diagnostics

2008-08-11
CURRENT
J2744_200808
This document presents the requirements for a built-in service port to be used in vehicles intended to comply with Enhanced Evaporative Emissions Requirements. The primary function of the Service Port (Valve Assembly-Evaporative Emission Canister Purge Harness Service) is to provide non-destructive access to the evaporative emissions system to enable testing of the integrity of the system. The Service Port is used to introduce air pressure or fuel vapors into, or evacuates them out of, the system. This access may be used for the following evaluations: • Evaporative System Certifications Canister Loading and Purging • End-of-line Testing System Integrity • Service (e.g. OBD MIL on) Leak Location and Repair Verification • In-Use Compliance Testing Canister Loading and Purging • Inspection/Maintenance Testing System Integrity and Purge Check
Standard

Plastic Filler Pipes

2018-11-20
WIP
J3180
This specification will include plastic tubing testing similar to J2260 but with updated values and testing procedures to handle the difference in material performance of large refueling tubes like a plastic filler pipes.
Standard

Passenger Car and Light Truck Fuel Containment

2002-03-26
CURRENT
J1664_200203
The scope of this SAE Information Report is the liquid fuel containment system for gasoline or flexible fuels (up to 85% methanol in gasoline), along with their associated vapors, as designed for use on passenger cars and light trucks. For purposes of this document, fuel containment addresses the fuel tank and components that are directly attached to the fuel tank. These components may include the filler neck, tank, fill vent tube, fuel cap, pump-sender, and rollover control valve closure seals, insofar as they act as closure or containment mechanisms. Emphasis will be on fuel containment and the required system closures. Furthermore, emphasis will be placed on design recommendations as they relate to performance. Mounting and shielding of the "system" components are only included to the extent they affect the containment aspects.
Standard

Gasoline, Alcohol, and Diesel Fuel Surrogates for Materials Testing

2008-05-07
WIP
J1681
This SAE Recommended Practice presents recommendations for test fluids that can be used to simulate real world fuels. The use of standardized test fluids is required in order to limit the variability found in commercial fuels and fluids. Commercial fuels can vary substantially between manufacturers, batches, seasons, and geographic location. Further, standardized test fluids are universally available and will promote consistent test results for materials testing. Therefore, this document: a. Explains commercial automotive fuel components b. Defines standardized components of materials test fluids c. Defines a nomenclature for test fluids d. Describes preparations for test fluids and e. Recommends fluids for testing fuel system materials The test fluid compositions specified in Section 7 of this document are recommended solely for evaluating materials.
Standard

Gasoline, Alcohol, and Diesel Fuel Surrogates for Materials Testing

2000-01-10
CURRENT
J1681_200001
This SAE Recommended Practice presents recommendations for test fluids that can be used to simulate real world fuels. The use of standardized test fluids is required in order to limit the variability found in commercial fuels and fluids. Commercial fuels can vary substantially between manufacturers, batches, seasons, and geographic location. Further, standardized test fluids are universally available and will promote consistent test results for materials testing. Therefore, this document a Explains commercial automotive fuel components b Defines standardized components of materials test fluids c Defines a nomenclature for test fluids d Describes preparations for test fluids and e Recommends fluids for testing fuel system materials The test fluid compositions specified in Section 7 of this document are recommended solely for evaluating materials.
Standard

Test Procedure to Measure the Fuel Permeability of Materials by the Cup Weight Loss Method

2018-12-12
CURRENT
J2665_201812
This test standard covers the procedure for measuring the permeation of fuel or fuel surrogates through test samples of elastomeric, plastic or composite materials, up to about 3 mm thick. The method involves filling a test cup with the test fluid (fuel or fuel surrogate), sealing test sample over the open end of the cup, and then placing the sealed container into an oven at the desired test temperature and measuring the weight loss over time. Permeation rates are calculated from the rate of weight loss and the exposed area of the test sample. Standard permeation test temperatures are 40 °C and 60 °C. Standard test fluids are Fuel C, Fuel CE10 and Fuel CM15. Other fluids, such as Fuel CMTBE15, and other volatile liquids may be tested according to this procedure as desired (SAE J1681). The method is not applicable for measuring permeation of higher boiling materials that will not completely evaporate from the exterior surface of the sample at the test temperature.
Standard

Test Procedure to Measure the Fuel Permeability of Materials by the Cup Weight Loss Method

2006-10-13
HISTORICAL
J2665_200610
This test standard covers the procedure for measuring the permeation of fuel or fuel surrogates through test samples of elastomeric, plastic or composite materials, up to about 3 mm thick. The method involves filling a test cup with the test fluid (fuel or fuel surrogate), sealing test sample over the open end of the cup, and then placing the sealed container into an oven at the desired test temperature and measuring the weight loss over time. Permeation rates are calculated from the rate of weight loss and the exposed area of the test sample. Standard permeation test temperatures are 40 °C and 60 °C. Standard test fluids are Fuel C, Fuel CE10 and Fuel CM15. Other fluids, such as Fuel CMTBE15, and other volatile liquids may be tested according to this procedure as desired (SAE J1681). The method is not applicable for measuring permeation of higher boiling materials that will not completely evaporate from the exterior surface of the sample at the test temperature.
Standard

Filler Pipes and Openings of Motor Vehicle Fuel Tanks

2016-05-10
WIP
J1140
This SAE Recommended Practice was developed primarily for gasoline-powered passenger car and truck applications but may be used in marine, industrial, and similar applications where refueling vapor recovery is required.
Standard

Filler Pipes and Openings of Motor Vehicle Fuel Tanks

1980-03-01
HISTORICAL
J1140_198003
This SAE Recommended Practice was developed primarily for gasoline-powered passenger car and truck applications but may be used in marine, industrial, and similar applications where refueling vapor recovery is required.
Standard

Filler Pipes and Openings of Motor Vehicle Fuel Tanks

1976-12-01
HISTORICAL
J1140_197612
This SAE Recommended Practice was developed primarily for gasoline-powered passenger car and truck applications but may be used in marine, industrial, and similar applications where refueling vapor recovery is required.
Standard

Filler Pipes and Openings of Motor Vehicle Fuel Tanks

1988-02-01
HISTORICAL
J1140_198802
The purpose of this recommended practice is to ensure compatibility between new vehicle designs and refueling vapor recovery nozzles by their dimensions and specifications. This recommended practice was developed primarily for gasoline-powered passenger car and truck applications but may be used in marine, industrial, and similar applications where refueling vapor recovery is required.
Standard

Filler Pipes and Openings of Motor Vehicle Fuel Tanks

2000-04-04
HISTORICAL
J1140_200004
This SAE Recommended Practice was developed primarily for gasoline-powered passenger car and truck applications but may be used in marine, industrial, and similar applications where refueling vapor recovery is required.
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