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A PC based interactive program was developed to simulate the unfolding and deploying process of a driver side airbag in the sagittal plane. The airbag was represented by a series of nodes. The maximum allowable stretch was less or equal to one between any two nodes. We assumed that the airbag unfolding was pivoted about folded points. After the completion of the unfolding process the airbag would begin to deploy. During the deploying process, two parameters were used to determine the nodal priority of the inflation. The first parameter was the distance between the instantaneous and final positions of a node. Nodes with longer distances to travel will have to move faster. We also considered the distance between the current nodal position and the gas inlet location. For a node closer to the gas inlet, we assumed that the deploying speed was faster. A graphical procedure was used to calculate the area of the airbag.

In a frontal automotive crash, the driver's foot is usually stepping on the brake pedal as an instinctive response to avoid a collision. The tensile force generated in the Achilles tendon produces a compressive preload on the tibia. If there is intrusion of the toe board after the crash, an additional external force is applied to the driver's foot. A series of dynamic impact tests using human cadaveric specimens was conducted to investigate the combined effect of muscle preloading and external force. A constant tendon force was applied to the calcaneus while an external impact force was applied to the forefoot by a rigid pendulum. Preloading the tibia significantly increased the tibial axial force and the combination of these forces resulted in five tibial pylon fractures out of sixteen specimens.

A finite element human model has been developed to simulate occupant behavior and to estimate injuries in real-world car crashes. The model represents an average adult male of the US population in a driving posture. Physical geometry, mechanical characteristics and joint structures were replicated as precise as possible. The total number of nodes and materials is around 67,000 and 1,000 respectively. Each part of the model was not only validated against human test data in the literature but also for realistic loading conditions. Additional tests were newly conducted to reproduce realistic loading to human subjects. A data set obtained in human volunteer tests was used for validating the neck part. The head-neck kinematics and responses in low-speed rear impacts were compared between the measured and calculated results. The validity of the lower extremity part was examined by comparing the tibia force in a foot impact between the test data and simulation results.

This paper analyzed the mechanisms of injury in high speed, right-lateral impacts of stock car auto racing, and interaction of the occupant and the seat system for the purpose of reducing the risk of injury, primarily rib fractures. Many safety improvements have been made to stock car racing recently, including the Head and Neck Support devices (HANS®), the 6-point restraint harnesses, and the implementation of the SAFER Barrier. These improvements have contributed greatly to mitigating injury during the race crash event. However, there is still potential to improve the seat structure and the understanding of the interaction between the driver and the seat in the continuation of making racing safety improvements. This is particularly true in the case of right-lateral impacts where the primary interaction is between the seat supports and the driver and where the chest is the primary region of injury.

PHASE I - A containment fixture was designed and manufactured to stabilize and preload isolated human pelves within a DYNATUP™ Drop Tower during simulated automotive side impact. The fixture was utilized during thirteen parametric tests aimed at determining boundary conditions which simulate inertial properties of whole cadavers during impacts of the isolated human pelvis. The resulting pelvic injuries (i.e., fractures) ranged from no fracture to complex acetabular fracture. These injuries were sustained with drop masses of 14.2-25.2 kg and impact velocities of 4.1-6.4 m/s. Peak force, measured during impact, ranged from 2.0-8.2 kN. PHASE II - Phrase II studies used nine additional human pelves to explored pelvis stiffness and pubis symphysis mobility under lateral impact to the greater trochanter. The containment device designed and tested in Phase I was utilized to stabilize and compressively preload the specimens during impact.

Injuries to the thorax and abdomen comprise a significant percentage of all occupant injuries in motor vehicle accidents. While the percentage of internal chest injuries is reduced for restrained front-seat occupants in frontal crashes, serious skeletal chest injuries and abdominal injuries can still result from interaction with steering wheels and restraint systems. This paper describes the design and performance of prototype components for the chest, abdomen, spine, and shoulders of the Hybrid III dummy that are under development to improve the capability of the Hybrid III frontal crash dummy with regard to restraint-system interaction and injury-sensing capability.

A 3-D finite element human head model has been developed to study the dynamic response of the human head to direct impact by a rigid impactor. The model simulated closely the main anatomical features of an average adult head. It included the scalp, a three-layered skull, cerebral spinal fluid (CSF), dura mater, falx cerebri, and brain. The layered skull, cerebral spinal fluid, and brain were modeled as brick elements with one-point integration. The scalp, dura mater, and falx cerebri were treated as membrane elements. To simulate the strain rate dependent characteristics of the soft tissues, the brain and the scalp were considered as viscoelastic materials. The other tissues of the head were assumed to be elastic. The model contains 6080 nodes, 5456 brick elements, and 1895 shell elements. To validate the head model, it was impacted frontally by a cylinder to simulate the cadaveric tests performed by Nahum et. al. (8).

Thirty-seven SID side impact sled tests were performed using a rigid wall and a padded wall with fourteen different padding configurations. The Thoracic Trauma Index (TTI) and Average Spine Acceleration (ASA) were measured in each test. TTI and ASA were evaluated in terms of their ability to predict injury in identical cadaver tests and in terms of their ability to predict the harm or benefit of padding of different crush strengths. SID ASA predicted the injury seen in WSU-CDC cadaver tests better than SID TTI. SID ASA predicted that padding of greater than 20 psi crush strength is harmful (ASA > 40 g's). SID TTI predicted that padding of greater than 20 psi crush strength is beneficial (TTI < 85 g's). SID TTI predicts the benefit of lower impact velocity. However, SID ASA appears more useful in assessing the harm or benefit of door padding or air bags.

A new three-dimensional human head finite element model, consisting of the scalp, skull, dura, falx, tentorium, pia, CSF, venous sinuses, ventricles, cerebrum (gray and white matter), cerebellum, brain stem and parasagittal bridging veins has been developed and partially validated against experimental data of Nahum et al (1977). A frontal impact and a sagittal plane rotational impact were simulated and impact responses from a homogeneous brain were compared with those of an inhomogeneous brain. Previous two-dimensional simulation results showed that differentiation between the gray and white matter and the inclusion of the ventricles are necessary in brain modeling to match regions of high shear stress to locations of diffuse axonal injury (DAI). The three-dimensional simulation results presented here also showed the necessity of including these anatomical features in brain modeling.

The mechanisms of knee fracture were studied experimentally using cadaveric knees and analytically by computer simulation. Ten 90 degree flexed knees were impacted frontally by a 20 kg pendulum with a rigid surface, a 450 psi (3.103 MPa) crush strength and a 100 psi (0.689 MPa) crush strength aluminum honeycomb padding and a 50 psi (0.345 MPa) crush strength paper honeycomb padding at a velocity of about five m/s. During rigid surface impact, a patella fracture and a split condylar fracture were observed. The split condylar fracture was generated by the patella pushing the condyles apart, based on a finite element model using the maximum principal stress as the injury criterion. In the case of the 450 psi aluminum honeycomb padding, the split condylar fracture still occurred, but no patella fractures were observed because the honeycomb provided a more uniform distribution of patella load. No bony fractures in the knee area occurred for impacts with a 50 psi paper honeycomb padding.

A mathematical model of an airbag restraint system for automobile drivers, including the simulation of the simultaneous collapse of the steering column, has been developed. The model is designed to work in conjunction with a three-dimensional occupant model. It is capable of assessing the relative effects of airbag size, pressure, deployment rate, venting area, contact force, steering column collapse force, and column collapse distance. The results of the model are compared with experimental runs in which anthropometric dummies were used as test subjects. Good correlation was obtained for torso kinematics. The model can be conveniently used for a parametric study to aid the design of airbag restraint systems.

Spinal kinematics and kinetics of human cadaveric specimens subjected to -Gx acceleration are reported along with an attempt to design a surrogate spine for use in an anthropomorphic test device (ATD). There were a total of 30 runs on 9 embalmed and 2 unembalmed cadavers which were heavily instrumented. External photographic targets were attached to T1, T12, and the pelvis to record spinal kinematics. The subjects were restrained by upper and lower leg clamps attached to an impact seat equipped with a six-axis load cell. A rigid link 486 mm long and pinned at both ends was proposed for use in an ATD as a surrogate spine. An optimization method was used to obtain the location and length of a linkage which followed the least squares path of Tl relative to the pelvis.

A series of 24 pregnant baboons was impacted under similar conditions. The only major variable was the difference in maternal restraint. The fetal death rate of 8.3% (1/12) among maternal animals impacted with three-point restraint was significantly different from five fetal deaths among 10 maternal animals impacted under lap belt restraint alone (p < 0.05). It is concluded that shoulder harness restraint should be recommended for use by pregnant travelers as being significantly more protective of fetal welfare when compared with lap belt restraint alone.

A survey of accident reports and experimental studies showed that the lap belt does not provide sufficient protection for the pregnant car occupant in whom fetal injury or abortion often resulted. A net-type restraint system was used on pregnant sub-human primates which were subjected to decelerations of over 40g in a forward-facing configuration. The animals survived multiple impacts without treatment and delivered healthy infants. The data presented include belt loads, body kinematics, and intrauterine pressure measurements.

The biodynamic response of the femur during passively restrained -Gx impact acceleration is reported in this paper. Eleven unembalmed cadavers, ranging in age from 21 to 65 and weighing from 50 to 96 kg, were tested in a VW Rabbit seat with a passive belt and knee restraint. Sectioned parts of the VW knee bolster were placed about 130 mm away from the patella at the initiation of the tests. The height of the knee bolsters was adjusted individually in the eleven tests. Ten were set for loading directly through the patella. In one run, the impact was below the knee joint. The sectioned bolsters were mounted on a rigid frame and instrumented with triaxial load cells. A six-axis load cell was installed in the right femur. Photo targets were attached directly to the femur and tibia. Sled runs were made at 22 and 35 g. Only one cadaver sustained bilateral femoral fractures at 35 g.

Human tolerance data have been acquired gradually over the past 25 years and are available for several body regions. There is now sufficient information to design restraint systems which can prevent serious injuries to the user and which have low injury-causing potential. This paper reviews recent research on injury mechanisms and injury tolerance. Most of the research was aimed at solving problems in automotive safety systems. Specific tolerance data for the following body regions are presented: head, chest, spine and lower extremities.

Twelve unembalmed human cadavers were tested for lower abdominal injury tolerance and mechanical response. The impacts were in an anterior-to-posterior direction and the level of impact was primarily in the lower abdomen at the L3 level of the lumbar spine. The impactor mass was either 32 kg or 64 kg. The impactor face was a 25 mm diameter aluminum bar, with the long axis of the bar parallel to the width of the cadaver body. In this paper, mechanical response is presented in terms of force-time and penetration-time histories, and force vs. abdominal penetration cross-plots. Injury tolerance is described in terms of post-impact necropsy findings and AIS ratings. Based on our studies, the lower abdomen of the unembalmed human cadaver is much less stiff than is suggested by previous research, and the stiffness is velocity and mass dependent, as is suggested by the correlation coefficients presented in this paper. Force-time history and force-penetration response corridors are presented.

Facial impact experiments were conducted on eleven unembalmed human cadavers. A 32 kg or 64 kg impactor with a 25 mm diameter, rigid, cylindrical contact surface was oriented in the left-right direction relative to the face and contacted the nose at the elevation of the infraorbital margins. The impactor was propelled toward the race along an anterior-to-posterior path, with contact velocities ranging from 10 to 26 km/h. Accelerometers mounted on the impactor and the occiput provided data for analyzing the dynamics of the impacts. While the threshold for nasal bone fractures was not determined, it appears that a peak force of about 3 kN (filtered 180 Hz) is a representative threshold for more severe fracture patterns. A preliminary dynamic force vs penetration response specification for the above mode of loading is offered.

Finite element models of human body segments have been developed in recent years. Numerical simulation could be helpful when understanding injury mechanisms and to make injury assessments. In the lower leg injury research in NISSAN, a finite element model of the human ankle/foot is under development. The mesh for the bony part was taken from the original model developed by Beaugonin et al., but was revised by adding soft tissue to reproduce realistic responses. Damping effect in a high speed contact was taken into account by modeling skin and fat in the sole of the foot. The plantar aponeurosis tendon was modeled by nonlinear bar elements connecting the phalanges to the calcaneus. The rigid body connection, which was defined at the toe in the original model for simplicity, was removed and the transverse ligaments were added instead in order to bind the metatarsals and the phalanges. These tendons and ligaments were expected to reproduce a realistic response in compression.

Numerical analyses of head and neck response during side impact are presented in this paper. A mathematical human model for side impact simulation was developed based on previous studies of other researchers. The effects of muscular activities during severe side impact were analyzed with the use of this model. This study shows that the effect of muscular activities is significant especially if the occupant is prepared to resist the impact. This result suggests that the modeling of muscles is important for the simulation of real accident situation.