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Standard

Electric Park Brake Sizing

2017-10-16
WIP
J3158
The scope of this new recommended practice should include, but not necessarily be limited to: 1. Define vehicle operating conditions used to drive MOC-EPB actuator design and selection 2. Define brake corner operating conditions (e.g. temperature and state of burnish) used to drive MOC-EPB actuator design and selection 3. Define actuator operating conditions (e.g. temperature, voltage, current limit, and state of wear) used to drive MOC-EPB actuator design and selection 4. Define methodology for addressing part to part variation in performance
Standard

Brake Hydraulic Component Flow Rate Measurement for High Differential Pressure (>5 bar)

2017-05-18
CURRENT
J3052_201705
This recommended practice provides a method, test set-up, and test conditions for brake hydraulic component flow rate measurement for high differential pressure (>5 bar) flow conditions. It is intended for hydraulic brake components which affect the brake fluid flow characteristics in a hydraulic brake circuit, that are part of a circuit for which the flow characteristics are important to system operation, and that are exposed to high operating pressure differentials (in the 5 to 100 bar range). Typical applications may include measurement of flow through chassis controls valve bodies, orifices in the brake system such as in flow bolts, junction blocks, and master cylinders, and through brake pipe configurations.
Standard

REMANUFACTURED HYDRAULIC MASTER CYLINDER FOR MOTOR VEHICLE BRAKES—GENERAL CHARACTERISTICS AND TEST PROCEDURE

1994-06-01
HISTORICAL
J1693_199406
This SAE Recommended Practice specifies the general characteristics and test procedure to define the minimum characteristics, performance, and durability requirements. It is applicable to remanufactured assemblies (factory rebuild) only. This document applies to master cylinder assemblies and components of current established designs but does not cover fluid level sensors, integral proportioning valves or those master cylinders used in anti-lock brake or traction control systems. These will be covered by other standards. The minimum characteristics, performance, and durability requirements are specified in SAE J1694.
Standard

Remanufactured Hydraulic Master Cylinder for Motor Vehicle Brakes - General Characteristics and Test Procedure

2012-04-30
CURRENT
J1693_201204
This SAE Recommended Practice specifies the general characteristics and test procedure to define the minimum characteristics, performance, and durability requirements. It is applicable to remanufactured assemblies (factory rebuild) only. This document applies to master cylinder assemblies and components of current established designs but does not cover fluid level sensors, integral proportioning valves or those master cylinders used in anti-lock brake or traction control systems. These will be covered by other standards. The minimum characteristics, performance, and durability requirements are specified in SAE J1694.
Standard

REMANUFACTURED HYDRAULIC MASTER CYLINDER FOR MOTOR VEHICLE BRAKES—PERFORMANCE REQUIREMENTS

1994-06-26
HISTORICAL
J1694_199406
This SAE Recommended Practice defines minimum requirements for general characteristics, performance, and durability. It is applicable to remanufactured assemblies (factory rebuild) only. This document applies to master cylinder assemblies and components of current established designs but does not cover fluid level sensors, integral proportioning valves, or those master cylinders used in anti-lock brake or traction control systems. These will be covered by other standards. The general characteristics and test procedure are specified in SAE J1693.
Standard

Remanufactured Hydraulic Master Cylinder for Motor Vehicle Brakes - Performance Requirements

2012-04-30
CURRENT
J1694_201204
This SAE Recommended Practice defines minimum requirements for general characteristics, performance, and durability. It is applicable to remanufactured assemblies (factory rebuild) only. This document applies to master cylinder assemblies and components of current established designs but does not cover fluid level sensors, integral proportioning valves, or those master cylinders used in anti-lock brake or traction control systems. These will be covered by other standards. The general characteristics and test procedure are specified in SAE J1693.
Standard

Hydraulic Power Assist Brake Booster Test Procedure

2012-02-17
CURRENT
J1807_201202
This SAE Standard applies to direct acting hydraulic power assist brake boosters only, of the type which provide "push through" manual braking of the static brake circuit(s) via a separate master cylinder, in event of inoperative power assistance similar to existing vacuum boosters (SAE J1808), for passenger cars and light trucks [4500 kg GVW (10 000 lb)].
Standard

Hydraulic Power Assist Brake Booster Test Procedure

2000-11-03
HISTORICAL
J1807_200011
This SAE Standard applies to direct acting hydraulic power assist brake boosters only, of the type which provide “push through” manual braking of the static brake circuit(s) via a separate master cylinder, in event of inoperative power assistance similar to existing vacuum boosters (SAE J1808), for passenger cars and light trucks [4500 kg GVW (10 000 lb)].
Standard

Shelf Storage of Hydraulic Brake Components

2012-04-30
CURRENT
J1825_201204
This SAE Information Report is the listing of recommendations for shelf storage for hydraulic brake components. Included in brake components are wheel cylinders, master cylinders, combination valves, and disc brake caliper assemblies. This document is not a specification. This document embodies the analyses and experiences of many users and manufacturers. Where specific manufacturers' recommendations are made, those recommendations shall supersede the recommendations of this document. This document lists the successful procedures and practices associated with brake components based on long experience of a wide cross section of manufacturers and users. The practices are expected to be applied to all brake components where SAE standards are applicable.
Standard

Rubber Cups for Hydraulic Actuating Cylinders

2011-03-16
CURRENT
J1601_201103
These specifications cover molded cups 51 mm (2 in) in diameter and under, compounded from high temperature resistant rubber for use in hydraulic actuating cylinders employing motor vehicle brake fluid conforming to the requirements specified in SAE J1703 and SAE J1705. These specifications cover the performance tests of hydraulic brake cups under specified conditions and do not include requirements relating to chemical composition, tensile strength, and elongation of the rubber compound. Disc brake seals are not covered by this document.
Standard

RUBBER CUPS FOR HYDRAULIC ACTUATING CYLINDERS

1997-07-01
HISTORICAL
J1601_199707
These specifications cover molded cups 51 mm (2 in) in diameter and under, compounded from high temperature resistant rubber for use in hydraulic actuating cylinders employing motor vehicle brake fluid conforming to the requirements specified in SAE J1703 and SAE J1705. These specifications cover the performance tests of hydraulic brake cups under specified conditions and do not include requirements relating to chemical composition, tensile strength, and elongation of the rubber compound. Disc brake seals are not covered by this document.
Standard

RUBBER CUPS FOR HYDRAULIC ACTUATING CYLINDERS

1990-11-26
HISTORICAL
J1601_199011
These specifications cover molded cups 51 mm (2 in) in diameter and under, compounded from high temperature resistant rubber for use in hydraulic actuating cylinders employing motor vehicle brake fluid conforming to the requirements specified in SAE J1703 and SAE J1705. These specifications cover the performance tests of hydraulic brake cups under specified conditions and do not include requirements relating to chemical composition, tensile strength, and elongation of the rubber compound. Disc brake seals are not covered by this document.
Standard

AUTOMOTIVE HYDRAULIC BRAKE SYSTEM—METRIC BANJO BOLT CONNECTIONS

1989-05-01
HISTORICAL
J1291_198905
This standard documents dimensional metric specifications for hydraulic brake system threaded ports and banjo bolts for the interconnection of major components in automotive hydraulic brake systems. Banjo blocks are not covered by this standard. The purpose of this document is to recommend preferred metrically dimensioned components (including alternative choices). Some applications may require sizes or forms other than those shown herein, and this document does not preclude such other details when they are required.
Standard

Brake Master Cylinder Reservoir Diaphragm Gasket

2014-11-26
CURRENT
J1605_201411
This SAE Standard covers performance requirements and methods of test for master cylinder reservoir diaphragm gaskets that will provide a functional seal and protection from outside dirt and water.
Standard

Brake Master Cylinder Plastic Reservoir Assembly for Road Vehicles

2018-10-28
WIP
J2053
This SAE Recommended Practice specifies the performance test procedures and requirements of a plastic reservoir assembly suitable for use on a hydraulic brake master cylinder (reference SAE J1153). Intended usage is for on-road vehicles using brake fluid conforming to fMVSS-116 (DOT 3), and SAE J1703 specifications. This document includes the cap.cover and diaphragm as integral parts of the reservoir assembly. The fluid level sensor (FLS) is also included as an integral part of the assembly. However, additional FLS standards and/or requirements are applicable and necessary which are not covered in this document. This document is intended to provide a recommended practice and minimum performance requirements of current established designs on those reservoir assemblies generally used by individual manufacturers which have demonstrated satisfactory field performance. This document is applicable to new reservoir assemblies for commercial or aftermarket production.
Standard

BRAKE MASTER CYLINDER PLASTIC RESERVOIR ASSEMBLY FOR ROAD VEHICLES

1994-06-01
HISTORICAL
J2053_199406
This SAE Recommended Practice specifies the performance test procedures and requirements of a plastic reservoir assembly suitable for use on a Hydraulic Brake Master Cylinder (reference SAE J1153). Intended usage is for on-road vehicles using brake fluid conforming to FMVSS-116 (DOT 3), and SAE J1703 specifications. This document includes the cap/cover and diaphragm as integral parts of the reservoir assembly. The fluid level sensor (FLS) is also included as an integral part of the assembly. However, additional FLS standards and/or requirements are applicable and necessary which are not covered in this document.
Standard

Brake Master Cylinder Plastic Reservoir Assembly for Road Vehicles

2006-08-16
CURRENT
J2053_200608
This SAE Standard specifies the performance test procedures and requirements of a plastic reservoir assembly suitable for use on a Hydraulic Brake Master Cylinder (reference SAE J1153). Intended usage is for on-road vehicles using brake fluid conforming to FMVSS 116 (DOT 3), SAE J1703, and SAE J1704 specifications. This document includes the cap/cover and diaphragm as integral parts of the reservoir assembly. The fluid level sensor (FLS) is also included as an integral part of the assembly. However, additional FLS standards and/or requirements are applicable and necessary which are not covered in this document.
Standard

Vacuum Power Assist Brake Booster Test Procedure

2015-06-30
CURRENT
J1808_201506
This document applies to direct acting vacuum power assist brake boosters only, exclusive of the master cylinder or other brake system prime mover devices for passenger cars and light trucks [4500 kg GVW (10 000 lb)]. It specifies the test procedure to determine minimum performance and durability characteristics.
Standard

VACUUM POWER ASSIST BRAKE BOOSTER TEST PROCEDURE

1989-10-01
HISTORICAL
J1808_198910
This document applies to direct acting vacuum power assist brake boosters only, exclusive of the master cylinder or other brake system prime mover devices for passenger cars and light trucks [4500 kg GVW (10 000 lb)]. It specifies the test procedure to determine minimum performance and durability characteristics which are specified in SAE J1902 (under development).
Standard

RUBBER BOOTS FOR DRUM-TYPE HYDRAULIC BRAKE WHEEL CYLINDERS

1989-10-01
HISTORICAL
J1604_198910
This document covers molded rubber boots used as end closures on drum-type wheel brake actuating cylinders to prevent the entrance of dirt and moisture, which could cause corrosion and otherwise impair wheel brake operation. The document includes performance tests of brake cylinder boots of both plain and insert types under specified conditions and does not include requirements relating to chemical composition, tensile strength, or elongation of the rubber compound. Further, it does not cover the strength of the adhesion of rubber to the insert material where an insert is used. The rubber material used in these boots is classified as suitable for operation in a temperature range of -40 to + 120 ± 2°C (-40 to +248 ± 3.6°F).
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