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A PC based interactive program was developed to simulate the unfolding and deploying process of a driver side airbag in the sagittal plane. The airbag was represented by a series of nodes. The maximum allowable stretch was less or equal to one between any two nodes. We assumed that the airbag unfolding was pivoted about folded points. After the completion of the unfolding process the airbag would begin to deploy. During the deploying process, two parameters were used to determine the nodal priority of the inflation. The first parameter was the distance between the instantaneous and final positions of a node. Nodes with longer distances to travel will have to move faster. We also considered the distance between the current nodal position and the gas inlet location. For a node closer to the gas inlet, we assumed that the deploying speed was faster. A graphical procedure was used to calculate the area of the airbag.

This study identified the mechanical properties of ten cadaveric lumbar spines and two Hybrid III lumbar spines. Eight tests were performed on each specimen: tension, compression, anterior shear, posterior shear, left lateral shear, flexion, extension and left lateral bending. Each test was run at a displacement rate of 100 mm/sec. The maximum displacements were selected to approximate the loading range of a 50 km/h Hybrid III dummy sled test and to be non-destructive to the specimens. Load, linear displacement and angular displacement data were collected. Bending moment was calculated from force data. Each mode of loading demonstrated consistent characteristics. The load-displacement curves of the Hybrid III lumbar spine demonstrated an initial region of high stiffness followed by a region of constant stiffness.

A three-dimensional finite element model of a human neck has been developed in an effort to study the mechanics of cervical spine while subjected to impacts. The neck geometry was obtained from MRI scans of a 50th percentile male volunteer. This model, consisting of the vertebrae from C1 through T1 including the intervertebral discs and posterior elements, was constructed primarily of 8-node brick elements. The vertebrae were modeled using linear elastic-plastic materials, while the intervertebral discs were modeled using linear viscoelastic materials. Sliding interfaces were defined to simulate the motion of synovial facet joints. Anterior and posterior longitudinal ligaments, facet joint capsular ligaments, alar ligaments, transverse ligaments, and anterior and posterior atlanto-occipital membranes were modeled as nonlinear bar elements or as tension-only membrane elements. A previously developed head and brain model was also incorporated.

The most important tool used in testing methods for evaluating the performance of seat-systems in rear-end impacts is a biofidelic crash test dummy. It has been reported that there are differences in response between two kinds of such dummies, BioRID P3 and Hybrid III, in rear-end impacts at Δ V=9.2 km/h. The objective of this study is to compare the responses of these two types of dummies, at moderate speeds with HYGE sled tests (Δ V=15 km/h, 25 km/h). At Δ V=25 km/h or less, the BioRID and HYIII dummies showed clear differences in their response to a rear-end collision, and the BioRID showed higher biofidelity than the HyIII in this condition.

Regarding THOR-50AM dummy lower extremities (hereafter referred to as ""THOR''and ""THOR-LX'') developed as an assembly of lower extremities for next-generation dummies in frontal impact test, we have conducted a series of tests as follows. HYGE sled tests with a toe-board simulating the impact upon intrusion into the vehicle compartment around the occupant feet, dummy dropping tests with two different postures; one is the upright posture with the knees set straight and another is the posture with the knees bent, in order to apply impact loads and to measure/evaluate the impact response characteristics.

In recent years, several kinds of seat systems that aim to reduce cervical spinal injuries in rear impacts, so called ‘whiplash injuries’, have been released by some car manufacturers and seat suppliers in the world. Meanwhile, several kinds of dummies have been developed to be representatives of occupants under such conditions. One of these is the BioRID II equipped with a realistic spine constructed of multiple vertebrae similar to that of a human. It is regarded as the most biofidelic dummy for low speed rear impact. Using this dummy, some typical ‘whiplash protective’ seat systems currently available were dynamically tested to see their performance on injury reduction. From the results of these tests, the design direction to lessen the injury level more efficiently was determined.

Lower extremity injuries in frontal automotive crashes usually occur with footwell intrusion where both the knee and foot are constrained. In order to identify factors associated with tibial shaft injury, a series of numerical simulations were conducted using a finite element model of the whole human body. These simulations demonstrated that tibial mid-shaft injuries in frontal crashes could be caused by an abrupt change in velocity and a high rate of footwell intrusion.

A nonlinear foam was added to a previously created three-dimensional finite element model of the Hybrid III dummy chest which consisted of six steel ribs, rib damping material, the sternum, a spine box and a pendulum. Two standard calibration pendulum impact tests for a Hybrid III dummy chest were used to validate the new model. An explicit finite element analysis code PAM-CRASH was utilized to simulate the dynamic process. At impact velocities of 6.7 m/s and 4.3 m/s, the force and deflection time history as well as the force-deflection plots showed good agreement between model predictions and calibration data. Peak strains also agreed well with experimental data.

Auto racing has been in vogue from the time automobiles were first built. With the dawn of modern cars came higher engine capacities; the speeds involved in these races and crashes increased as well. However, the advent of passive restraint systems such as the helmet, HANS (Head and Neck Support device), multi-point harness system, roll cage, side and frontal crush zones, racing seats, fire retardant suits, and soft-wall technology, have greatly improved the survivability of the drivers in high-speed racing crashes. Three left lateral crashes from Begeman and Melvin (2002), Case #LAS12, #IND14 and #99TX were used as inputs to the Wayne State Human Body Model (WSHBM) in a simulated racing buck. Twelve simulations with delta-v, six-point harness and shoulder pad as design variables were analyzed for the average maximum principal strain (AMPS) in the aorta. The average AMPS for the high-speed crashes were 0.1551±0.0172 while the average maximum pressure was 110.50±4.25 kPa.

The structural differences between the Thor-NT and Thor-FT dummies, which have been proposed as next-generation dummies for frontal crash tests, were examined and the differences in dynamic response were verified by testing. Tests were performed on a HYGE sled simulating a frontal crash at an impact speed of 56 km/h. The 3-point seatbelt plus air bag combination was adopted as the restraint mechanism. Differences in characteristics of the two dummies in the neck, thorax, and abdomen were found by calibration tests. Test results showed that the variation in shape of the abdominal area of the pelvis generates some disparity in the flexion of the thorax and abdomen.

A three-dimensional finite element model of the Hybrid III dummy head-neck complex was created to simulate the Amended Part 572 Head-Neck Pendulum Compliance Test, of the Code of Federal Regulations. The model consisted of a rigid head and five circular aluminum disks joined together by butyl elastomer rubber. Contact surfaces were defined to allow the anterior neck to separate upon an application of extension moments. Two mounting positions, one for flexion and the other one for extension, were used to simulate the head-neck calibration tests. An explicit finite element code PAM-CRASH was utilized to simulate the model dynamic responses. Simulation results were compared to experimental data obtained from First Technology Safety Systems Inc. Model predictions agreed well in both flexion and extension. This model can be used to study the head-neck biomechanics of the existing dummy as well as in the development of new dummies.

Improvements for pedestrian head protection in a car-pedestrian accident have been discussed in several countries. Test methods for evaluating head protection have been proposed, and most are sub-systems using rigid headforms with or without headskin. In those tests, HIC is used as a criterion for head protection. This paper discusses the test conditions and requirements of the headform impact test. The influence of different test conditions and their importance on head impact test requirements, were verified. The primary items cited are as follows: (1) The results of the rigid headform were similar to that of the human cadaver skull in cases without skull fractures. Consequently, the rigid headform can be used for the impactor simulating a condition without skull fracture. (2) In the cases of HIC≤1000, the force-deformation curves of the hoodtops showed similar characteristics with maximum dynamic deformations over 60mm. (3) Impactor mass affected the maximum acceleration and HIC.

After a rear end impact, various clinical symptoms are often seen in car occupants (e.g. neck stiffness, strain, headache). Although many different injury mechanisms of the cervical spine have been identified thus far, the extent to which a single mechanism of injury is responsible remains uncertain. Apart from hyperextension or excessive shearing, a compression of the cervical spine can also be seen in the first phase of the impact due to ramping or other mechanical interactions between the seat back and the spine. It is hypothesized that this axial compression, together with the shear force, are responsible for the higher observed frequency of neck injuries in rear end impacts versus frontal impacts of comparable severity. The axial compression first causes loosening of cervical ligaments making it easier for shear type soft tissue injuries to occur.

The mechanisms of knee fracture were studied experimentally using cadaveric knees and analytically by computer simulation. Ten 90 degree flexed knees were impacted frontally by a 20 kg pendulum with a rigid surface, a 450 psi (3.103 MPa) crush strength and a 100 psi (0.689 MPa) crush strength aluminum honeycomb padding and a 50 psi (0.345 MPa) crush strength paper honeycomb padding at a velocity of about five m/s. During rigid surface impact, a patella fracture and a split condylar fracture were observed. The split condylar fracture was generated by the patella pushing the condyles apart, based on a finite element model using the maximum principal stress as the injury criterion. In the case of the 450 psi aluminum honeycomb padding, the split condylar fracture still occurred, but no patella fractures were observed because the honeycomb provided a more uniform distribution of patella load. No bony fractures in the knee area occurred for impacts with a 50 psi paper honeycomb padding.

Previously, a 10-year-old (YO) pediatric thorax finite element model (FEM) was developed and verified against child chest stiffness data measured from clinical cardiopulmonary resuscitation (CPR). However, the CPR experiments were performed at relatively low speeds, with a maximum loading rate of 250 mm/s. Studies showed that the biomechanical responses of human thorax exhibited rate sensitive characteristics. As such, the studies of dynamic responses of the pediatric thorax FEM are needed. Experimental pediatric cadaver data in frontal pendulum impacts and diagonal belt dynamic loading tests were used for dynamic validation. Thoracic force-deflection curves between test and simulation were compared. Strains predicted by the FEM and the injuries observed in the cadaver tests were also compared for injury assessment and analysis. This study helped to further improve the 10 YO pediatric thorax FEM.

One of the leading causes of death in automotive crashes is traumatic rupture of the aorta (TRA) or blunt aortic injury (BAI). The risk of fatality is high if an aortic injury is not detected and treated promptly. The objective of this study is to investigate TRA mechanisms using finite element (FE) simulations of reconstructed real-world accidents involving aortic injury. For this application, a case was obtained from the William Lehman Injury Research Center (WLIRC), which is a Crash Injury Research and Engineering Network (CIREN) center. In this selected crash, the case vehicle was struck on the left side with a Principal Direction of Force (PDoF) of 290 degrees. The side structure of the case vehicle crushed a maximum of 0.33 m. The total delta-V was estimated to be 6.2 m/s. The occupant, a 62-year old mid-sized male, was fatally injured. The occupant sustained multiple rib fractures, laceration of the right ventricle, and TRA, among other injuries.

To investigate the human head impact tolerance in terms of changes in vital functions, a series of head impact experiments was performed using live monkeys, which are morphologically analogous to humans. To find a causal relationship between the impact and changes in vital functions, three kinds of experimental conditions were used: translational acceleration impact and rotational acceleration impact (both using a head restraint mask with broad contact area), and impact of the unrestrained head against a padded flat surface. The results indicated that the concussion, cerebral contusion and skull fracture in the monkeys depended on: i) the translational and rotational acceleration impact; ii) the contact area of the impact; iii) the amplitude and duration of the imposed head acceleration*; iv) the direction of the impact region (whether frontal or occipital).

A total of eight low-speed, rear-end impact tests using two Post Mortem Human Subjects (PMHS) in a seated posture are reported. These tests were conducted using a HYGE-style mini-sled. Two test conditions were employed: 8 kph without a headrestraint or 16 kph with a headrestraint. Upper-body kinematics were captured for each test using a combination of transducers and high-speed video. A 3-2-2-2-accelerometer package was used to measure the generalized 3D kinematics of both the head and pelvis. An angular rate sensor and two single-axis linear accelerometers were used to measure angular speed, angular acceleration, and linear acceleration of T1 in the sagittal plane. Two high-speed video cameras were used to track targets rigidly attached to the head, T1, and pelvis. The cervical spine kinematics were captured with a high-speed, biplane x-ray system by tracking radiopaque markers implanted into each cervical vertebra.

It is important to more clearly identify the relationship among the ramping-up motion, straightening of the whole spine, and cervical vertebrae motion in order to clarify minor neck injury mechanism. The aim of the current study is to verify the influence of the change of the spine configuration on human cervical vertebral motion and on head/neck/torso kinematics under low speed rear-end impacts. Seven healthy human volunteers participated in the experiment under the supervision of an ethics committee. Each subject sat on a seat mounted on a sled that glided backward on rails and simulated actual car impact acceleration. Impact speeds (4, 6, and 8 km/h), and seat stiffness (rigid and soft) without headrest were selected. During the experiment, the change of the spine configuration (measured by a newly developed spine deformation sensor with 33 paired set strain gauges and placed on the skin) and the interface load-pressure distribution was recorded.

The most important tool to date for testing seat-systems in rear impacts is a crash test dummy. However, investigators have noted limitations of the most commonly used dummy, the Hybrid III. Although the BioRID I is a step closer to a biofidelic crash test dummy it is not user-friendly and the straightening of the thoracic spine kyphosis is smaller than that of humans. The objective of this study is to compare the performance of the latest prototype of the BioRID, the P3, with those of volunteers. The BioRID P3 has new neck muscle substitutes, a softer thoracic spine and a softer rubber torso than does the BioRID I. The BioRID P3 was validated against volunteer test data in both a rigid and a standard seat without head restraints. The dummy kinematic performance, pressure distribution between subject and seatback, spine curvature, neck loads and accelerations were compared to those of seven volunteers and a Hybrid III fitted with a standard neck.