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A new type of fuel injection nozzle, called a “slit nozzle,” has been developed to improve poor ignitability and to stabilize combustion under low load conditions in direct-injection methanol diesel engines manufactured for medium-duty trucks. This nozzle has a single oblong vent like a slit. Engine test results indicate that the slit nozzle can improve combustion and thermal efficiency, especially at low loads and no load. This can be explained by the fact that the slit nozzle forms a more highly concentrated methanol spray around the glow-plug than do multi-hole nozzles. As a result, this nozzle improves flame propagation.

Dual-fuel operation of a direct-injection diesel engine with natural gas fuel can yield a high thermal efficiency almost comparable to the diesel operation at higher loads. The dual-fuel operation, however, at lower loads inevitably suffers from lower thermal efficiency and higher unburned fuel. To improve this problem, engine tests were carried out on a variety of engine parameters including diesel fuel injection timing advance, intake throttling and hot and cooled exhaust gas recirculation (EGR). It was found that diesel injection timing advance gave little improvement in thermal efficiency and increased NOx. Intake throttling promoted better combustion and shortened its duration with a consequent improvement in efficiency at higher natural gas fractions. Hot EGR raised thermal efficiency, reduced smoke levels, and maintained low NOx levels. Cooled EGR reduced NOx emissions but lowered thermal efficiency.

An experimental study was conducted to determine combustion and exhaust emissions characteristics in an automotive direct-injection diesel engine dual-fueled with natural gas with the objective of improving exhaust emissions and thermal efficiency. Dual-fuel operation can yield a high thermal efficiency almost comparable to the diesel operation and very low smoke at higher loads. However, NOx cannot be reduced by dual-fueling. On the other hand, at lower loads, a dual-fueled engine inevitably suffers from lower thermal efficiency and higher unburned fuel. To resolve these problems, the effects of exhaust gas recirculation (EGR) were investigated. The results show that in dual-fuel operation, hot EGR can improve thermal efficiency and reduce unburned fuel emission at lower loads, While cooled EGR can considerably reduce NOx at higher loads. A Pt oxidation catalyst can be used for additional reduction in unburned fuel emitted due to dual-fueling.

An experimental and numerical study has been conducted on the emission and reduction of HCHO (formaldehyde) and other pollutants formed in the cylinder of a direct-injection diesel engine fueled by methanol. Engine tests were performed under a variety of intake conditions including throttling, heating, and EGR (exhaust gas recirculation) for the purpose of improving these emissions by changing gas compositions and combustion temperatures in the cylinder. Moreover, a detailed kinetics model was developed and applied to methanol combustion to investigate HCHO formation and the reduction mechanism influenced by associated elementary reactions and in-cylinder mixing.

The 4BC2 diesel is a small DI engine of 3.27 litres displacement and maximum power output of 100 PS(73.6 KW)/3500 RPM(JIS) developed for small truck application. This paper describes comparative study results indicating that this DI diesel offers approximately 15% fuel economy advantage over IDI of the corresponding displacement and DI noise levels are 3-5 dB(A) lower at idling and the same or lower at full load compared with IDI. Also covered are the DI features which leads to improvement of coolant heat-up performance to the same levels as with IDI.

Isuzu B-series engines are direct injection diesel engine comprising 4 cylinder light duty and 6 cylinder medium duty versions. These engines have been marketed on a worldwide basis not only for vehicle use but also for industrial and marine use. The production volume in 1987 was NO.1 in the world in this class. This paper describes the general outline of B-series engines and the 6BG1TC model with turbocharger and intercooler which develops the highest maximum output of these engines. This engine was developed in 1985 for the first time for medium duty truck in the domestic market and introduced in USA market in 1988. For the moment, our engineering efforts are directed to clear USA exhaust emission regulation for 1991.