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The purpose of this study is to determine a pilot injection control strategy for the improvement of dual-fuel combustion with a lean natural gas/air mixture. Experiments were performed using a single cylinder test engine equipped with a common-rail injection system. The injection pressure, timing and quantity were varied at a fixed overall equivalence ratio of 0.5. The results of single-stage-injection experiments show that middle injection timings (−20 to −10 degATDC) produce low emissions of unburned species, because the pilot-fuel vapor spreads into the natural-gas lean mixture and raises the effective equivalence ratio, which leads to fast flame propagation. Early injection (−35degATDC) is advantageous for low NOx emission; however, increased emissions of unburned species are barriers.

The present study aims to obtain a strategy for optimizing the combination of injection conditions and combustion chamber geometry to achieve low carbon monoxide (CO), nitrogen oxides (NOx) and smoke emissions with high thermal efficiency at low loads in direct-injection premixed charge compression ignition (DI-PCCI) operation in a diesel engine. To this end, experiments were performed using a naturally-aspirated single-cylinder DI diesel engine equipped with a common-rail injection system and a cooled exhaust gas recirculation (EGR) system under various injection conditions, including injection timing, injection angle and injection quantity, and combustion chamber geometry. The results indicate that CO emission was reduced at injection timings that provide high peak heat release rates. To improve the NOx-CO trade-off relation, the spray angle should be properly selected depending on the combustion chamber geometry.

The performance of a medium duty DME truck was evaluated by field tests and engine bench tests. The DME vehicle was given a public license plate on October 2004, after which running tests were continued on public roads and a test course. The DME vehicle could run the whole distance, about 500 km, without refueling. The average diesel equivalent fuel consumption of the fully loaded DME truck was 5.75 km/l, running at 80 km/h on public highways. Remedying several malfunctions that occurred in the power-train subsystems enhanced the vehicle performance and operation. The DME vehicle accumulated 13,000 km as of August, 2006 with no observed durability trouble of the fuel injection pump. Disassembly and inspection of the fuel injectors after 7,700 km operation revealed a few differences in the nozzle tip and the needle compared to diesel fuel operation. However, the injectors were used again after cleanup.

In this study, diesel exhaust emission characteristics were investigated as GTL (Gas To Liquid) fuel was applied to a heavy-duty diesel truck which had been developed to match a Japanese new long-term exhaust emission regulation (NOx < 2.0 g/kWh, PM < 0.027 g/kWh). The results in this study show that although the test vehicle has advanced technologies (e.g. high pressure fuel injection, oxidation catalyst, and urea-SCR aftertreatment system, etc.) which are applied to reduce diesel emissions, the neat GTL fuel has a great advantage to reduce particulate matter emissions and poly aromatic hydrocarbons. And regarding nano-size PM emissions, nuclei mode particles emitted during idling are significantly decreased by using the GTL fuel.

Biodiesel fuel has attracted much attention as a carbon neutral fuel because it is made from vegetable oil. Especially in Southeast Asia, there are numerous biofuel resources, such as palm oil and coconut oil, and it is desirable to utilize these for CO2 reduction. In this paper, we evaluate the properties of biodiesel fuel and biodiesel blended diesel oil. The low temperature performance of palm oil methyl ester (PME) is poor and it affects low temperature performance, even if the PME blending rate is low. The oxidation stability is a very important property of biodiesel fuel because degraded biodiesel fuel produces organic acids and polymeric substances. PME contains mainly saturated fatty acids methyl esters, so the oxidation stability is better than other fats and oils. When containing antioxidants such as beta carotene, biodiesel's oxidation stability is improved.

Formation of nitrogen oxides (NOx) in direct-injection premixed charge compression ignition (DI-PCCI) combustion simulated in a constant volume vessel was investigated using an ignition-combustion model that combines a stochastic mixing model with a reduced chemical reaction scheme. Several improvements were made to the model in order to predict the combustion processes in DI-PCCI. Calculations were carried out for the injection and ambient conditions equivalent to the measurements using the constant volume vessel. Analysis of the calculated results clarified the effects of mixture heterogeneity on NO concentrations and the mechanisms are discussed. The results show that the model successfully represents the experimental tendency for NO concentration when the injection conditions and ambient oxygen mole fraction are varied.

It has been clarified that diesel fuel properties have a great effect on the exhaust emissions and fuel consumption of a conventional diesel combustion regime. And as other diesel combustion regimes are applied in order to improve exhaust emissions and fuel consumption, it can be supposed that the fuel properties also have significant effects. The purpose of this study is to propose the optimum diesel fuel properties for a premixed compression ignition (PCI) combustion regime. In this paper, the effect of the auto-ignitability of diesel fuels on exhaust emissions and fuel consumption was evaluated using a heavy-duty single-cylinder test engine. In all experiments, fuels were injected using an electronically controlled, common-rail diesel fuel injector, and most experiments were conducted under high EGR conditions in order to reduce NOx emissions.

A novel way of using low-cetane-number petroleum gases in a compression ignition (CI) engine is introduced, by directly injecting blends of such fuels with dimethyl ether (DME), a high-cetane-number alternative fuel for low soot emissions. This method both extends advantages of DME and complements its deficiency. Although DME mixes with most hydrocarbon fuels in any ratio, in order to demonstrate the feasibility of the new method and facilitate the analysis, DME-propane blends were investigated in a direct injection CI engine. Some findings of the study are listed. In the engine operated by DME and propane blends, there was no need for significantly increasing the complexity of the fuel system than that employed in the use of neat DME. For the same reason, this method eliminates or minimizes cumbersome hardware necessary when the said gaseous fuels are separately introduced in CI engines.

The combustion mechanism of a fuel droplet cloud was studied by numerical simulation. We investigated how the flame front speed and combustion products changed depending on the equivalence ratio and initial temperature. Modeling was performed using the KIVA-III software package, a three dimensional analysis software used mainly for internal combustion engine applications. The computational domain was a horizontal 1x1x100 cell sector of a spherical combustion chamber and the fuel was n-decane. Results showed that when all the fuel droplets were assumed to have evaporated, the flame front speed increased from 28 cm/s to 152 cm/s as the equivalence ratio increased. The maximum flame front speed was reached at ϕ=1.1, beyond which it decreased (at richer overall equivalence ratios). With a constant equivalence ratio, the flame front speed decreased near the outside region, because the unburned gas was compressed by the expanding burned gas.

This study aims to determine strategies for improving the relations between the pressure rise rate and emissions of nitrogen oxide (NOx), hydrocarbons (HC), and carbon monoxide (CO) in low temperature combustion (LTC) operation of a diesel engine. For this purpose, an analysis was conducted on data from experiments carried out using a single-cylinder direct-injection diesel engine with variation in the injection quantity, injection timing, exhaust-gas recirculation (EGR) rate, injection pressure, injection nozzle specification and combustion chamber geometry. The results reveal that the pressure rise rate and NOx exhibit similar tendencies when varying injection timing and EGR rate, which is opposite to CO and total HC (THC) emissions, regardless of injection quantity. When the injection quantity is increased, smoke emission becomes problematic in the selection of the injection timing.

The objective of the present study is to elucidate the combustion process of partial premixed charge compression ignition (PCCI) combustion using multiple injections in diesel engines. The effects of the ratio of the quantity of fuel used in the first and second injections, and the injection dwell time on heat release rate, soot and nitrogen oxide (NOx) formations are investigated in simulated partial PCCI combustion using a constant-volume vessel. N-heptane is used as fuel. The experiments are carried out under an ambient condition of 2 MPa and 900 K, which simulates a PCCI-like heat release rate with long ignition delays. The oxygen concentration is set to 21 and 15% to simulate conditions without and with exhaust-gas recirculation (EGR), respectively. The fuel quantity in the first injection is varied between 10 to 40% of the total fuel quantity, and the injection dwell is varied between 0.5 to 2.0 ms.

DME as a fuel for compression ignition (diesel) engines has been actively studied for about ten years due to its characteristically low pollution and reputation as a “smokeless fuel”. During this time, the practical application is taking shape based on necessary tasks such as analysis of injection and combustion, engine performance, and development of experimental vehicles. At this moment, standardization of DME as a fuel was started under ISO in 2007. There are concerns regarding the impurities in DME regarding the mixing during production and distribution as well as their effect on additives for lubricity and odor. In this report, the effect of DME fuel impurities on performance of a DME powered diesel engine was investigated. The platform was a DME engine with common-rail fuel injection and was evaluated under partial load stable mode and Japanese transient mode (JE05) testing parameters.

The tasks to improve diesel emissions and fuel consumption must be accomplished with urgency. However, due to the trade-off relationship between NOx emissions, soot emissions and fuel consumption, clean diesel combustion should be achieved by both innovative combustion and fuel technologies. The objective of this study is to extend the clean diesel combustion operating range (Engine-out emission: NOx ≺ 0.2 g/kWh, Soot ≺ 0.02 g/kWh). In this study, performance of a single-cylinder test engine equipped with a hydraulic valve actuation system and an ultra-high pressure fuel injection system was investigated. Also evaluated, were the effects of fuel properties such as auto-ignitability, volatility and aromatic hydrocarbon components, on combustion performance. The results show that applying a high EGR (Exhaust gas recirculation) rate can significantly reduce NOx emission with an increase in soot emission.

In this study, advantages of GTL fueled DI diesel engine were observed, then, some cautionary areas, notably the aptitude for sealing materials, were investigated. Some advantages of using GTL as a diesel engine fuel include reduction of soot emission levels, power output and fuel consumption with GTL to conventional diesel fuel operation is equivalent, super-low sulfur content of GTL and its liquid state at normal temperature and pressure. However, there are some problems with putting GTL fuel on the market, such as lubricity, aptitude for sealing materials, high cetane index and high pour point. It is necessary to use additives to improve GTL's lubricity, and selecting the most appropriate type of lubricity improver is also important. The influence of GTL on the swelling properties of standard rubber materials seem basically the same, but it is necessary to notice on used rubbers.

For better understanding of the combustion characteristics in a direct injection dimethyl ether (DME) engine, the chemiluminescences of a burner flame and in-cylinder flame were analyzed using the spectroscopic method. The emission intensities of chemiluminescences were measured by a photomultiplier after passing through a monochrome-spectrometer. For the burner flame, line spectra were found nearby the wave length of 310 nm, 430 nm and 515 nm, arising from OH, CH and C2 radicals, respectively. For the in-cylinder flame, a strong continuous spectrum was found from 340 nm wave length to 550 nm. Line spectra were also detected nearby 310 nm, 395 nm and 430 nm, arising from OH, HCHO, and C2 radicals, respectively, partially overlapping with the continuous spectrum. Of these line spectra, 310 nm of OH radical did not overlapped with the continuous spectrum.

Since dimethyl ether (DME) is a synthetic fuel, it is possible to make it from natural gas, coal and biomass. It is a low-emission, oxygenated fuel, which does not generate soot in the exhaust. Therefore, it has recently been identified as a possible replacement for diesel fuel. In Japan, the new short-term emissions regulations will be enforced beginning in 2003, and the long-term emissions regulations are scheduled to be enforced in 2005. In order to meet these more stringent emissions regulations, existing diesel engines would not be as widely used in the near future as they currently are. This will thus bring about a more widespread use of DME engines due to their low emissions potential. Moreover, when the modification of existing diesel engines into DME engines is available at a moderate cost, the wider use of DME engines can be expected. This study targeted development and application of DME engine technology for diesel engine retrofit, in a used diesel vehicle.

To date, the DME combustion mechanism has been investigated by in-cylinder gas sampling, numerical calculations and observation of combustion radicals. It has been possible to quantify the emission intensities of in-cylinder combustion using a monochromator, and to observe the emitting species as images by using band-pass filters. However, the complete band images were not observed since the broadband (thermal) intensity may be stronger than band spectra intensities. Emission intensities of DME combustion radicals from a pre-mixed burner flame have been measured using a spectroscope and photomultiplier. Results were compared to other fuels, such as n-butane and methane, then, in this study, to better understand the combustion characteristics of DME, emission intensities near CH bands of an actual DI diesel engine fueled with DME were measured, and band spectra emitted from the engine were defined. Near TDC, emission intensities did not vary with wavelength.

In this study, a MPT-HFRR (Multi-Pressure/Temperature High-Frequency Reciprocating Rig) was manufactured based on a diesel fuel lubricity test apparatus. The MPT-HFRR was designed to be used for conventional test methods as well as for liquefied gas fuel tests. Lubricity tests performed on a calibration standard sample under both atmospheric pressure and high pressure produced essentially constant values, so it was determined that this apparatus could be used for assessing the lubricity of fuel. Using this apparatus, the improvement of lubricity due to the addition of a DME (Dimethyl Ether) fuel additive was investigated. It was found that when 50ppm or more of a fatty acid lubricity improver was added, the wear scar diameter converged to 400μm or less, and a value close to the measured result for Diesel fuel was obtained. The lubricity obtained was considered to be generally satisfactory.

In order to remove the diesel particulate matter (PM) and nitrogen oxides (NOx) from diesel exhaust, the gas is passed through a corona discharge collector for PM and another corona discharge device for NOx oxidation. With the PM collector, PM is accumulated on the central electrode, after that, it is removed by incineration technique. NOx concentration is decreased by oxidation to HNO3. In this study, these corona discharge reactors were coupled for removal of PM and NOx in progression, and attempted to remove these emissions in a slipstream of 14 liters/min of an experimental diesel engine and an actual vehicle, respectively. In case of the experimental test engine, it is found that nearly 100% and 15% of the PM and NOx emissions were removed even at a low input power of 26W (1560 J/L specific energy deposition). In the vehicle tests 1) a PM removal rate of 60% is obtained at an input power of over 40W, 2) a NOx removal rate of 97% is obtained at an input power of over 100W.

Alternative fuels such as butane and DME have different properties including high vapor pressure, low viscosity, and low surface tension, compared to other conventional fuels. These properties may lead to different atomization characteristics such as liquid core breakup, droplet size distribution, and evaporation process. To investigate these effects, a method based on shadowgraph technique to take spray images for droplets and surrounding gas was tested and evaluated. Experiments were performed at low injection pressure for early stage direct injection. It could be concluded from the results that the proposed method could be used to investigate the structure of evaporating spray, and the vapor layer around the spray core could be correlated to the turbulent mixing length for both of butane and DME sprays by observing vapor and spray core.