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Journal Article

Aerodynamic Structure and Development of Formula 1 Racing Car Wakes

2014-04-01
2014-01-0600
For the modern Formula 1 racing car, the degradation in aerodynamic performance when following another car is well documented. The problem can be broken into two parts; firstly the wake flow generated by these vehicles and the subsequent interaction a following car has with this field. Previous research [1, 2 & 3] has focused upon investigating the later without completely characterizing the former. This paper seeks to address this deficiency with initial data from a newly commissioned 30% scale Formula One wind tunnel model built to the 2011 technical regulations. Experimentation was carried out in the Industrial Wind-Tunnel (IWT) at RMIT University. In the absence of a rolling road an elevated ground plane was implemented; the results obtained show good agreement with the limited published material available. Using a high frequency response, four-hole pressure probe the aft body flow was investigated at multiple downstream locations.
Technical Paper

Noise Refinement Solutions for Vehicle HVAC Systems

2007-05-15
2007-01-2184
Noise and vibration have important influence on customer's perception of vehicle quality. Research and development have been conducted to investigate the vehicle Heating, Ventilation and Air Conditioning (HVAC) noise generation and transmission mechanism. Noise and vibration comparison tests have been completed for the proposed refinement solutions. Testing results are discussed paying special attentions to the air borne noise reduction. One of interior noise major contributors is the HVAC system, as air handling unit of the HVAC system is located behind the vehicle instrument panel within the cabin. Modifications made to internal structural geometry of the system have been conducted to provide insight into the effect of each structural feature on the overall Sound Pressure Level (SPL) and frequency spectrum components.
Technical Paper

A Review of the Wind Conditions Experienced by a Moving Vehicle

1998-02-01
981182
Vehicle aerodynamic development is normally undertaken in smooth flow wind tunnels. In contrast, the on-road environment is turbulent, with variations in the relative velocity experienced by the moving vehicle caused mainly by the effects of atmospheric turbulence. In this review the turbulence inherent in the atmosphere is considered, following the approach of wind engineers. The variations of atmospheric wind velocity with time, height, terrain and thermal stratification are summarised and discussed. Statistical parameters presented include mean velocity, turbulence intensities, spectra and probability density functions. The resulting fluctuating approach flow (relative velocity) of the moving vehicle is then considered. The effect of the fluctuating velocity field on parameters of interest to vehicle aerodynamicists (such as aerodynamic noise) are made.
Technical Paper

Pressure Fluctuations on Automotive Rear View Mirrors

2007-04-16
2007-01-0899
The function of a rear view mirror is a determining factor in its shape - resulting in a flat rear mirrored face. The resulting bluff body generates unsteady base pressures which generate unsteady forces, leading to movement of the mirror surface and potential image blurring. The objective of this paper was to experimentally determine the fluctuating base pressure on a standard and modified mirror. Half a full-size vehicle was utilised, fixed to the side wall of a wind tunnel. A dynamically responsive multi channel pressure system was used to record the pressures. The modification to the mirror consisted of a series of extensions to the mirror rim, to see if this method would attenuate the fluctuating base pressures. It was found that increasing the length of the extension changed the pressure pattern across the face, and the over all magnitude of the fluctuations reduced with increasing length of extension. It was recommended to further the work via phase measurements.
Technical Paper

The Unsteady Wind Environment of Road Vehicles, Part One: A Review of the On-road Turbulent Wind Environment

2007-04-16
2007-01-1236
This paper is the first of two papers that address the simulation and effects of turbulence on surface vehicle aerodynamics. This, the first paper, focuses on the characteristics of the turbulent flow field encountered by a road vehicle. The natural wind environment is usually unsteady but is almost universally replaced by a smooth flow in both wind tunnel and computational domains. In this paper, the characteristics of turbulence in the relative-velocity co-ordinate system of a moving ground vehicle are reviewed, drawing on work from Wind Engineering experience. Data are provided on typical turbulence levels, probability density functions and velocity spectra to which vehicles are exposed. The focus is on atmospheric turbulence, however the transient flow field from the wakes of other road vehicles and roadside objects are also considered.
Technical Paper

The Unsteady Wind Environment of Road Vehicles, Part Two: Effects on Vehicle Development and Simulation of Turbulence

2007-04-16
2007-01-1237
This paper summarises the effects of turbulence on the aerodynamics of road vehicles, including effects on forces and aero-acoustics. Data are presented showing that a different design of some vehicles may result when turbulent flow is employed. Methods for generating turbulence, focusing on physical testing in full-size wind tunnels, are discussed. The paper is Part Two of a review of turbulence and road vehicles. Part One (Cooper and Watkins, 2007) summarised the sources and nature of the turbulence experienced by surface vehicles.
Technical Paper

Simulation of Vehicle A-Pillar Aerodynamics using various Turbulence Models

2004-03-08
2004-01-0231
Vortices formed around the A-pillar region dictates the pressure distribution on the side panels of a passenger vehicle and also can lead to aerodynamic noise generation. This paper compares the suitability of various turbulence models in simulating the flow behind a vehicle A-pillar region under laboratory operating conditions. Commercial software's (FLUENT and SWIFT) were used to compare the performance of various turbulence models. In FLUENT, a simplified vehicle model with slanted A-pillar geometry was generated using GAMBIT and in SWIFT, the simplified vehicle model was generated using Fame Hybrid. Computational Fluid Dynamics (CFD) simulations were carried out using FLUENT under steady state conditions using various turbulence models (k-, k- Realize, k- RNG, k- and Spalart Allamaras). In SWIFT, k-, A-RSM and HTM2 turbulence models were used for the steady state simulations. Investigations were carried out at velocities of 60, 100 and 140km/h and at 0-degree yaw angle.
Technical Paper

Comparison of a High Blockage Wind Tunnel, an Open Jet Wind Tunnel and On-road Testing with Respect to External Surface Pressures

2001-03-05
2001-01-1087
Noise in passenger cars is dependent upon the fluctuating surface pressures on the exterior, particularly in the region of the A-pillar and the front side glass. The purpose of this work was to investigate whether the fluctuating surface pressure profile obtained in a typical full-size automotive wind tunnel can be duplicated within the limitations of high blockage tunnel. A further aim was to compare the data from both wind tunnels with road data. In order to investigate the spatial resolution of fluctuating pressures on the side window of a car, flush mounted microphones were used as fluctuating pressure transducers. Mean pressure coefficients were obtained from flush-mounted pressure taps in the same locations. Frequency based (spectral) analysis was carried out on the fluctuating pressure signal. It was found that the regions of flow separation coincide with the regions of maximum fluctuating pressure.
Technical Paper

Airflow Parameters Near the Differential of a Rear Drive Passenger Car

2001-03-05
2001-01-1015
The paper presents experimental analysis of the airflow around the differential center housing of a rear drive full-scale passenger car. The study included investigation of local airflow total and static pressure, as well as surface flow visualization. Estimation of the local airflow velocity is based on the measured pressure coefficients. The experiments were carried out at different test facilities: in a climatic wind tunnel, in a full-scale wind tunnel and on-road. Influence of side wind was modeled by the yawing of the car in the full-scale wind tunnel. The results show the asymmetrical structure of the flow in both, vertical and horizontal planes. Estimated longitudinal relative local velocity decreases from maximum Vr ≈ 0.4 at the lower surface of the center housing, to about Vr ≈ 0 above the upper surface. Side wind increases airflow velocity around the center housing within the investigated yaw range ± 20°
Technical Paper

Use of a Pressure-Based Technique for Evaluating the Aerodynamics of Vehicle Cooling Systems

2002-03-04
2002-01-0712
A pressure-based technique has been developed for the purpose of radiator cooling airflow measurement. The technique was effectively utilised to quantify the local time-averaged air velocity through radiator cores in a small wind tunnel. The pressure difference indicated by the technique was found to be a function of the normal component of the air velocity. This paper describes the development and use of the technique which is compact, robust and non-intrusive. By applying this technique, the airflow distribution across the radiator face has been measured for a complete vehicle in an aerodynamic wind tunnel and in an environmental chamber. Results are compared for the different test environments. The influence of airflow distribution on the Specific Dissipation (a parameter used for evaluating radiator cooling performance) is examined and results for propeller-based methods and pressure-based methods are compared.
Technical Paper

The Passenger Vehicle Wake Under the Influence of Upstream Turbulence

2003-03-03
2003-01-0650
In this study, flow measurements were taken in the wake of a 3/10 scale model of a passenger vehicle using a high frequency, four-hole pressure probe (Dynamic Cobra Probe). The purposes of this study were to further the understanding of the wake development of a passenger vehicle in isolation (in order to provide representative input boundary conditions for CFD and EFD simulations of vehicles traveling in traffic) and to also investigate the wake properties under the influence of upstream turbulence (i.e. with a turbulence generator upstream). The results from several downstream planes are presented and include the time-averaged contour plots of turbulence intensity, velocity deficit and vorticity and cross-flow velocity fields. The presence of increased levels of upstream turbulence mostly affected the upper region of the vehicle wake. In this region, the A-pillar vortex was reduced in size and strength, while the C-pillar vortex had increased in both respects.
Technical Paper

Reduced Warm-Up and Recovery of the Exhaust and Coolant Heat with a Single Loop Turbo Steamer Integrated with the Engine Architecture in a Hybrid Electric Vehicle

2013-11-27
2013-01-2827
The paper considers a novel waste heat recovery (WHR) system integrated with the engine architecture in a hybrid electric vehicle (HEV) platform. The novel WHR system uses water as the working media and recovers both the internal combustion engine coolant and exhaust energy in a single loop. Results of preliminary simulations show a 6% better fuel economy over the cold start UDDS cycle only considering the better fuel usage with the WHR after the quicker warm-up but neglecting the reduced friction losses for the warmer temperatures over the full cycle.
Technical Paper

Wind-Tunnel and On-Road Wind Noise: Comparison and Replication

2013-04-08
2013-01-1255
A KIA Soul was instrumented to measure the relative velocity (magnitude and yaw angle) at the front of the vehicle and in-cabin sound at a location close to the side glass near the A-pillar vortex impingement. Tests were conducted at a proving ground under a range of conditions from low wind conditions (~3 m/s) to moderate (7-8 m/s) wind speeds. For any given set of atmospheric conditions the velocity and sound data at any given position on the proving ground were noted to be very repeatable, indicating that the local wakes dominated the "turbulent" velocity field. Testing was also conducted in an aeroacoustic wind tunnel in smooth flow and with a number of novel turbulence generating methods. The resulting sounds were analyzed to study the modulation at frequencies likely to result in fluctuation strength type noise.
Technical Paper

Periodic Structures within the Formation Region of Trailing Vortices

2006-04-03
2006-01-1032
Water tow-tank tests were performed for the Ahmed model at a range of “high-drag” backlight angles at Reynolds numbers of up to 1.3 × 105. Dye was injected just upstream of the c-pillars and visualizations were recorded with a submerged CCD camera moving with the model. Discrete sub-vortices were found to be shed periodically along the length of the c-pillar at Strouhal numbers (based on square root of frontal area) between 8 and 12. These sub-vortices were observed to undergo vortex pairing and then to roll up into the familiar c-pillar vortices. These observations are consistent with previously published observations for delta wings. Wind tunnel tests were performed in order to provide Reynolds numbers of up to 1.6 × 106. These revealed some spectral features which could be due to the shedding and pairing of discrete vortices from the c-pillar but the evidence was much less conclusive than at low Reynolds number.
Technical Paper

Reduced Drag and Adequate Cooling for Passenger Vehicles Using Variable Area Front Air Intakes

2006-04-03
2006-01-0342
Engine cooling systems are usually designed to meet two rare and extreme conditions; driving at maximum speed and driving up a specified gradient at full throttle while towing a trailer of maximum permitted mass. At all other times, the cooling system operates below its maximum capacity with an incurred drag penalty. In this work it is being suggested to design the system using the existing methods and then vary the area of the cooling air intakes to permit the minimum amount of cooling air for adequate engine cooling. A full-size, Australian made Ford Falcon car (a large modern 'family' saloon) was tested at the Monash University Aero-acoustic Wind Tunnel. The cooling air intakes of the vehicle were shielded progressively until fully blocked. Four different possibilities of shielding were investigated with the aim of determining the variation of drag reduction with the shielding method employed.
Technical Paper

Turbulence Experienced by Road Vehicles under Normal Driving Conditions

1995-02-01
950997
Two domains of aerodynamic testing of vehicles are identified; one representing typical driving conditions, where the average atmospheric wind is less than about 10 m/s; the other representing driving under extreme wind conditions for safety considerations. The first domain influences fuel consumption and other parameters related to driving comfort (e.g. aerodynamic noise, transient forces and transient moments experienced during general driving), whereas the second needs to be assessed for stability considerations. The purpose of this paper is to document turbulence commonly encountered by vehicles moving at highway speeds under typical driving conditions. In order to document this, data obtained from hot-wire anemometers fitted above a moving vehicle are presented. It was found that longitudinal and lateral turbulence intensities ranged between 2.5% to 5% and 2.0% to 10% respectively.
Technical Paper

Effects of On-Road Turbulence on Automotive Wind Noise: Comparing Wind-Tunnel and On-Road Tests

1997-02-24
970406
For high-speed driving conditions, the air flow around a car creates wind noise that is transmitted into the cabin, which can dominate other noises. If an atmospheric wind is present, it will create a turbulent cross wind, which not only changes the air flow velocity and direction as experienced by the vehicle, but leads to continuously varying wind noise, as heard inside the car. The purpose of this paper is to look at how the on-road wind environment affects wind noise, and to evaluate the need to simulate real on-road conditions such as fluctuating yaw angles and velocities in vehicle wind tunnels.
Technical Paper

Effect of Cross-Winds on Motor Car Engine Cooling

1997-02-24
970138
The sensitivity of cross-winds in reducing the engine cooling ability in motor cars is highlighted. Tests on three different motor cars were conducted in the Monash University full-scale wind tunnel at different yaw angles under different wind velocities. The test results show that motor car engine cooling capability decreases with an increase in yaw angles. For a wind velocity of 14 m/s, a 13% decrease in radiator cooling capability was found at a yaw angle of 20° compared to a zero yaw angle. The effect of yaw angles on the engine cooling also depends on the motor car front-end configuration, but this becomes less important with increasing wind velocity. The effect of cross-winds on car engine cooling was also evaluated by on-road engine cooling tests. A convenient experimental method to measure wind velocity and yaw angle relative to a moving car is also described.
Technical Paper

Increased Productivity - Use of Specific Dissipation to Evaluate Vehicle Engine Cooling

1997-02-24
970137
This paper presents an experimental comparison between two factors used for evaluating engine cooling in motor cars, Air-to-Boil (ATB) and Specific Dissipation (SD). It is shown that Specific Dissipation can increase the experimental productivity for evaluating cooling system by giving more reliable results than Air-to-Boil. Results from road tests and experiments conducted in three different wind tunnels are presented. All experimental results indicate that Specific Dissipation gives more repeatable results and can be used in both stable and slowly-varying test conditions.
Technical Paper

Comparison of On-Road and Wind-Tunnel Tests for Tractor-Trailer Aerodynamic Devices, and Fuel Savings Predictions

1985-02-01
850286
Wind tunnels which are large enough for full-scale trucks are rare, and the cost of satisfactorily-detailed models for smaller tunnels is high. The work presented shows the results from the application of a method which provides an over-the-road evaluation of the incremental changes in fuel consumption and drag coefficient produced following the addition of a variety of aerodynamic drag reducing devices to a tractor-trailer truck combination. The devices tested were an aerodynamic sunvisor, a roof-mounted air deflector, cab extenders, cab skirts, a trailer nose fairing, a set of trailer quads (quarter-rounds), and trailer skirts which were mounted on a low-forward-entry tractor and high box-van trailer. The significant differences between the wind tunnel and on-road drag reductions suggest that the effects of on-road wind turbulence can substantially reduce the wind tunnel results even though a 1.5% turbulence intensity level was used in the tunnel experiments.
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