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Technical Paper

Optimization of Injection of Pure Rape Seed Oil in modern Diesel Engines with Direct-Injection

Natural vegetable oil like rape seed oil is a potential substitute for regular fuel for diesel engines. Compared to other biogen fuels like rape seed methyl ester (RME), pure rape seed oil is neutral towards groundwater and it needs considerably less energy and additives for production. Different physical properties of rape seed oil compared to Diesel fuel are the reason why conventional Diesel engines can hardly be used satisfactorily with rape seed oil without being modified. Poor exhaust-emission behavior is caused by the incomplete combustion. Due to poor spray atomization of vegetable oil, an increased fuel entrainment in the lubricating oil, carbonization in the combustion chamber and deposits at injectors and valves are further drawbacks of injection systems designed for conventional diesel fuel. The preheating of this fuel can solve some problems.
Technical Paper

Comparative Study to Assess the Soot Reduction Potential of Different In-Cylinder Methods and Exhaust Gas Aftertreatment Systems for Direct Injection Diesel Engines

In this study different methods to reduce the soot emissions of Diesel engines were investigated and compared to obtain their soot reduction potential. Apart from investigations on the practically usable engine map area with so called homogeneous charge compression ignition (HCCI) combustion processes a new heterogeneous combustion processes was developed and investigated which offers significantly reduced soot emissions while still applicable in the entire engine map. For the HCCI experiments the emphasis was put on the achievable engine load range when using conventional injector nozzles which still allow a conventional heterogeneous engine operation.
Technical Paper

Influence of Atomization Quality on Mixture Formation, Combustion and Emissions in a MPI-Engine Under Cold-Start Conditions, Part I

The study presented in this two part paper was focused on the influence of primary mixture formation on engine running behavior covering the areas combustion and raw emissions. Two different concepts for primary fuel atomization were utilized and compared, the standard production injector and a flash boiling injector. The spray generated by the flash boiling injector was characterized by a significant reduction in droplet size and a partial direct vaporization during the injection process by preheating the fuel inside the injector. In this study special emphasis was put on the transient process of engine start between typical cooling water temperatures of -7°C and 85°C. Various measurements and visualization techniques were applied to investigate the mixture preparation, the deposition of liquid fuel on the walls, the start of combustion, and in-cylinder and engine-out UHC emissions.
Technical Paper

Influence of Atomization Quality on Mixture Formation, Combustion and Emissions in a MPI-Engine Under Cold-Start Conditions, Part II

The intention of the study presented in this two part paper is to investigate the influence oalf primary mixture formation on engine running behavior, covering the areas of combustion and raw emissions. Two different concepts for primary fuel atomization were utilized and compared, the standard production injector and a flash boiling injector. The flash boiling injector is characterized by a significant reduction in droplet size and a partial direct vaporization during the injection process by preheating the fuel inside the injector. In this study special emphasis was laid on the transient process of engine start between typical cooling water temperatures of -7°C and 85°C. Various measurements and visualization techniques had been applied to investigate mixture preparation, deposition of liquid fuel on the walls, start of combustion, and in-cylinder as well as engine-out UHC emissions.
Technical Paper

67 Analysis of Mixture Conditions in a Small Two Stroke Engine Using a Gas Sampling Valve

The quality of mixture formation and the combustion process is of significant importance for reducing the hydrocarbon emissions of small two stroke engines. The scope of this work was to investigate the mixture conditions after the exhaust closes and after the end of combustion depending on various engine operating points. For this experimental investigation a Gas Sampling Valve (GSV) was combined with a flame ionisation detector (FID) and a CO2-analyser. Using this technique, it was possible to measure the hydrocarbon concentration after end of combustion. Furthermore the local residual gas concentration after exhaust closes was determined. To allow for a comparison of the experimental results with calculations with CFD codes, in cylinder pressure measurement and exhaust gas measurements are done additionally.
Technical Paper

An Experimental Study of Homogeneous Charge Compression Ignition (HCCI) with Various Compression Ratios, Intake Air Temperatures and Fuels with Port and Direct Fuel Injection

A promising approach for reducing both NOx- and particulate matter emissions with low fuel consumption is the so called homogeneous charge compression ignition (HCCI) combustion process. Single-cylinder engine tests were carried out to assess the influence of several parameters on the HCCI combustion. The experiments were performed both with port fuel injection (PFI) and with direct injection (DI) under various compression ratios, intake air temperatures and EGR-rates. Special emphasis was put on the fuel composition by using different gasoline and diesel fuels as well as n-heptane. Besides engine out emissions (CO2, CO, NO, O2, HC, soot) and in-cylinder pressure indication for burning process analysis, the combustion itself was visualised using an optical probe.
Technical Paper

A New Approach for Three-Dimensional High-Speed Combustion Diagnostics in Internal Combustion Engines

This paper introduces a new measuring and analyzing method for the investigation of the spatial flame propagation in IC engines. Three optical high-speed measuring devices are connected and synchronized in order to detect the flame radiation from different perspectives via fiberoptical endoscopes. The resulting two-dimensional images provide a starting basis for the subsequent reconstruction of the three-dimensional flame geometry. The reconstruction is carried out by a newly developed software tool. The capability of the new methodology has been proven in a first test series. A one-cylinder SI engine with direct-injection is operated in both homogeneous and spray-guided stratified injection mode. Intake flow conditions and air/fuel ratio are varied in order to investigate the effects on flame spread. The volumetric flame developments are analyzed as well as the location of the combustion center in absolute coordinates.
Technical Paper

Application of Multifiber Optics in Handheld Power Tools with High Speed Two-Stroke Gasoline Engines

When developing effective exhaust emission reduction measures, a better understanding of the complex working cycle in crankcase scavenged two-stroke gasoline engines. However, in a two-stroke gasoline engine detailed measurement and analysis of combustion data requires significantly more effort, when compared to a lower speed four-stroke engine. Particularly demanding are the requirements regarding the high speed (>10,000 rpm) which inevitably goes along with heavy vibrations and high temperatures of the air cooled cylinders. Another major challenge to the measuring equipment is the increased cleaning demand of the optical sensor surface due to the two-stroke gasoline mixture. In addition, the measuring equipment has to be adapted to the small size engines. Therefore, only a fiber optical approach can deliver insight into the cylinder for analyzing the combustion performance.
Technical Paper

Quasi-Dimensional Combustion Simulation of a Two- Stroke Engine

The paper presents an application of a quasi-dimensional (QD) model for the combustion simulation in a two-stroke engine. In contrast to 0D-models the QD-models provide an opportunity to describe the development of the combustion process in dependence on the actual thermodynamic state in the combustion chamber. The QD-models enable to couple the flame propagation with the combustion chamber geometry and with the flow field. An extensive sensitivity analysis is performed for the QD-model by varying the parameters of the QD-model itself and of the operating points. The constructed QD-model is examined under various conditions (engine speed, the delivery ratio and the air to fuel ratio) and shows a good agreement with experimental results.
Technical Paper

Application of Particle Image Velocimetry for Investigation of Spray Characteristics of an Outward Opening Nozzle for Gasoline Direct Injection

The hollow cone spray from a high pressure outward opening nozzle was investigated inside a pressure vessel by means of particle image velocimetry (PIV). The flow velocities of the air outside the spray were measured via PIV in combination with fluorescent seeding particles and optical filters. The high pressure piezo electric injector has an annular nozzle to provide a hollow cone spray with an angle of about 90°. During injection a very strong and stable vortex structure is induced by the fuel spray. Besides the general spray/air interaction, the investigation of double and triple fuel injections was the main focus of this study.
Technical Paper

Investigations on Soot Emission Behavior of A Common-Rail Diesel Engine during Steady and Non-Steady Operating Conditions by Means of Several Measuring Techniques

In this work the influence of various engine load changes with different engine speeds on the soot particle concentrations and properties was investigated because these operating modes are well known for short but high soot emissions. To derive specific information on emission behavior of particle matters tests were carried out with the Two-Color-Method and the so called RAYLIX technique in a four-cylinder CR-Diesel engine. The Two-Color-Method (2CM) gives crank angle resolved information about soot formation and oxidation processes inside the combustion chamber of a single cylinder. The RAYLIX technique is a combination of Rayleigh-scattering, Laser-Induced-Incandescence (LII) and extinction measurements which enable simultaneous measurements of temporally and spatially resolved soot concentration, mean primary particle radii and number densities in the exhaust gas manifold of the same cylinder investigated by the Two-Color-Method.
Technical Paper

A New Flame Jet Concept to Improve the Inflammation of Lean Burn Mixtures in SI Engines

Engines with gasoline direct injection promise an increase in efficiency mainly due to the overall lean mixture and reduced pumping losses at part load. But the near stoichiometric combustion of the stratified mixture with high combustion temperature leads to high NOx emissions. The need for expensive lean NOx catalysts in combination with complex operation strategies may reduce the advantages in efficiency significantly. The Bowl-Prechamber-Ignition (BPI) concept with flame jet ignition was developed to ignite premixed lean mixtures in DISI engines. The mainly homogeneous lean mixture leads to low combustion temperatures and subsequently to low NOx emissions. By additional EGR a further reduction of the combustion temperature is achievable. The BPI concept is realized by a prechamber spark plug and a piston bowl. The main feature of the concept is its dual injection strategy.
Technical Paper

Development and Testing of a Diesel Particulate Filter with an Electrical Regeneration Starting Module

Different particulate filter systems with an electrical heating for starting the filter regeneration were designed and tested to evaluate the parameters important for a successful filter and heating device layout. These results led to a new filter system with an improved electrical heating module. Particular emphasis was put on a modular design which allows a separate optimization of the different system parts with regard to function, durability and costs. In this paper the different development steps are presented. Experimental results show the performance and limitations for electrically heated particulate traps. The analysis of the experiments was done on the one hand by using data such as temperatures, pressures and exhaust gas composition during the regeneration. On the other hand the assessment of the regeneration rate was done by weighing the filter and optically with non-destructive and partly destructive methods.
Technical Paper

A Study of the In-Nozzle Flow Characteristic of Valve Covered Orifice Nozzles for Gasoline Direct Injection

For spark ignition engines, the most effective way to reduce the overall fuel consumption and CO2 emissions respectively is the implementation of gasoline direct injection technology. In comparison to the current wall and air guided systems, the direct injection system of the second generation - the spray guided DI- is the most promising one with respect to fuel economy and emission. In order to exploit its full potential, a thorough combustion process development regarding injector and spark plug design and their positioning within the combustion chamber is essential. Especially multihole injectors offer many degrees of freedom with regard to the nozzle shape and spray pattern. To reduce the development work and costs necessary to identify the ideal nozzle characteristic and spray pattern, reliable CFD models are necessary.
Technical Paper

Use of Ceramic Components in Sliding Systems for High-Pressure Gasoline Fuel Injection Pumps

Spray-guided gasoline direct injection demonstrates great potential to reduce both fuel consumption and pollutant emissions. However, conventional materials used in high-pressure pumps wear severely under fuel injection pressures above 20 MPa as the lubricity and viscosity of gasoline are very low. The use of ceramic components promises to overcome these difficulties and to exploit the full benefits of spray-guided GDI-engines. As part of the Collaborative Research Centre “High performance sliding and friction systems based on advanced ceramics” at Karlsruhe Institute of Technology, a single-piston high-pressure gasoline pump operating at up to 50 MPa has been designed. It consists of 2 fuel-lubricated sliding systems (piston/cylinder and cam/sliding shoe) that are built with ceramic parts. The pump is equipped with force, pressure and temperature sensors in order to assess the behaviour of several material pairs.
Technical Paper

Experimental Investigations of Two-Stroke SI Combustion with Simultaneous Cycle-Based Fuel Consumption Measurements

Unstable combustion and high cyclic variations of the in-cylinder pressure associated with low engine running smoothness and high emissions are mainly caused by cyclic variations of the fresh charge composition, the variability of the ignition and the fuel mass. These parameters affect the inflammation, the burn rate and thus the whole combustion process. In this paper, the effects of fluctuating fuel mass on the combustion behavior are shown. Small two-stroke engines require special measuring and testing equipment, especially for measuring the fuel consumption at very low fuel flow rates as well as very low fuel supply pressures. To realize a cycle-resolved measurement of the injected fuel mass, fuel consumption measurement with high resolution and high dynamic response is not enough for this application.
Technical Paper

Ion-Current Measurement in Small Two-Stroke SI Engines

The cyclic changes of the cylinder pressure are mainly influenced by the primary inflammation phase, which in turn depends on the local air/fuel ratio and the residual-gas fraction at the spark plug. The ion-current measurement technique is based on the conductivity of the mixture during the internal combustion. It is therefore possible to use the signal for combustion diagnostics when using the spark plug as a sensor. This article demonstrates the potential of ion sensing at the spark plug and in the combustion chamber to detect sources of interference which prevent an optimal combustion process. Comparing the ion signals of consecutive combustion cycles delivers explanations of phenomena that could not yet be sufficiently characterized by cylinder-pressure indication. The results allow new fundamental approaches to the optimization of the combustion process.
Technical Paper

Investigations of Mixture Formation and Combustion in Gasoline Direct Injection Engines

The spray propagation and disintegration is investigated in a pressure chamber. With Particle Image Velocimetry the direction and velocity of both, fuel droplets and induced gas flow are detected. By means of shadow photographs the spray cone geometry is visualized. To verify the predictions made of the measurements mentioned above and to rate the quality of the tuning of the parameters in-cylinder gas flow, injection pressure, position of Injector and position of spark plug under real engine conditions, a fast gas sampling valve is used in three different engines. The in-cylinder gas temperature and the soot concentration are measured crank angle resolved by means of the Two-Colour-Method in a 1-cylinder GDI-engine. The soot concentration and temperature show the influence of the injection pressure on emissions like soot and nitric oxide.
Technical Paper

Potential of Reducing the NOX Emissions in a Spray Guided DI Gasoline Engine by Stratified Exhaust Gas Recirculation (EGR)

In this paper, results of experimental and numerical investigations of stratified exhaust gas recirculation in a single-cylinder gasoline engine are presented. The engine was operated in spray guided direct injection mode. The radial exhaust gas stratification was achieved by a spatial and temporal separated intake of exhaust gas and fresh air. The spatial separation of both fluids was realized by specially shaped baffles in the inlet ports, which prevent an early mixing up to the inlet valves. The temporally separation was performed by impulse charge valves, with one for the fresh air and one for the exhaust gas. From various possible strategies for time-dependent intake of fresh air and exhaust gas, four different strategies for the exhaust gas stratification were examined.