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Accident studies show that frontal collisions, both as regards the number of people killed and those seriously-injured, are by far the type of crash with the most serious consequences. In order to improve this situation, it is necessary to ensure that the means used to restrain occupants work as efficiently as possible, whilst preserving the occupant compartment and thus by eliminating intrusion on the occupant restrained by seat-belts and pretensioners. In frontal collisions where vehicle intrusion is minor, the main lesions caused to occupantss are thoracic, mainly rib fractures resulting from the seat-belt. In collisions where intrusion is substantial, the lower members are particularly vulnerable. In the coming years, we will see developments which include more solidly-built cars, as offset crash test procedures are widely used to evaluate the passive safety of production vehicles.

Child restraint systems (CRS) for cars are intended to protect children in the case of a car accident. Unfortunately their effectiveness is still too low: in the range 30–50 % when it would be expected to be much higher. The low effectiveness of child restraint systems can partly be explained for the youngest passengers by their greater cervical vulnerability and for the oldest (from 3 to 12 years old) by the morphological immaturity of the pelvis. However, tools available to evaluate the effectiveness of CRS are very poor, as well as knowledge on injury mechanisms and criteria. The CREST project was created to develop the knowledge on child behaviour and tolerances, the final aim being to propose new test procedures for determining the effectiveness of CRS using instrumented child dummies. Eleven partners were involved, namely Fiat Auto-SpA (with Elasis), INRETS, PSA Peugeot Citroën, Renault, TNO Automotive, TUB, RICE, BAST, GDV, MUH, VTI.

This paper presents comprehensive dorsiflexion responses and tolerances obtained from two types of dynamic tests on whole cadavers conducted at the Renault/PSA Laboratory of Accidentology and Biomechanics (LAB): sled tests and sub-system tests. In all the experiments (on whole cadavers), forces and moments within the ankle joint were accurately measured by means of a custom-designed 6-axis load cell implanted in the tibia, leaving all surrounding musculature intact. The results derived from both the sled tests and the subsystem tests are very similar. Moment-rotation curves are provided for the ankle joint. The force in the Achilles tendon which is not directly measured is calculated using the forces applied to the foot and the forces measured in the tibia.

The anatomical dimensions, inertial properties, and mechanical responses of cadaver leg, foot, and ankle specimens were evaluated relative to those of human volunteers and current anthropometric test devices. Dummy designs tested included the Hybrid III, Hybrid III with soft joint stops, ALEX I, and the GM/FTSS lower limbs. Static and dynamic tests of the leg, foot, and ankle were conducted at the laboratories of the Renault Biomedical Research Department and the University of Virginia. The inertial and geometric properties of the dummy lower limbs were measured and compared with cadaver properties and published volunteer values. Compression tests of the leg were performed using static and dynamic loading to determine compliance of the foot and ankle. Quasi-static rotational properties for dorsiflexion and inversion/eversion motion were obtained for the dummy, cadaver, and volunteer joints of the hindfoot.

Very few finite element head models have been validated as required before being used to study brain injury mechanisms. This paper deals with the validation study of a 3D head model [1] against five cadaver tests [2]. It evaluates the current model ability to simulate brain responses and draws the research lines to improve it. Velocities on the closed rigid skull model were fixed to duplicate experimental applied loads. Validation parameters were constituted by three intra-cranial accelerations, three epidural pressures and in two cases, two extra pressures in the ventricles. The model response matched experimental results in terms of trend but presented significant oscillations. Moreover, there was a shift between experimental and numerical pressure curves. Brain material damping was introduced but numerical oscillations were slightly reduced.

In order to obtain data about human head tolerance, the APR Laboratory of Biomechanics has developed a specific methodology for volunteer boxers. These ones are used because they expose themselves, in their normal body activities, to direct head impacts similar in nature to those experienced by vehicle occupants under crash conditions. This paper describes the specific experimental technique that permits association of the severity of the blows, measured in terms of physical parameters, to corresponding physiological effects, measured in medical terms.

In view of the lack of data concerning child protection, an accidentological and experimental work was engaged. The goal of this international research involving experts from seven countries was two-fold: In one hand, to establish protection principles, gathering and analysing real crashes involving restrained children. In the other hand, to identify and to quantify injury mechanisms in order to increase knowledge on child tolerances. To realize this second part, real crash reconstructions were performed, in order to correlate observed injuries with recorded parameters on dummies. This paper mainly presents four real crashes with the corresponding reconstructions. A special analysis of injury mechanisms in relation with their respective pertinent parameters is then proposed.

In the ECE 127 Regulation on pedestrian leg protection, as well as in the Euro NCAP test protocol, a legform impactor hits the vehicle at the speed of 40 kph. In these tests, the knee is fully extended and the leg is not coupled to the upper body. However, the typical configuration of a pedestrian impact differs since the knee is flexed during most of the gait cycle and the hip joint applies an unknown force to the femur. This study aimed at investigating the influence of the inertia of the upper body (modelled using an upper body mass fixed at the proximal end of the femur) and the initial knee flexion angle on the lower limb injury outcome. In total, 18 tests were conducted on 18 legs from 9 Post Mortem Human Subjects (PMHS). The principle of these tests was to impact the leg at 40 kph using a sled equipped with 3 crushing steel tubes, the stiffness of which were representative of the front face of a European sedan (bonnet leading edge, bumper and spoiler).

Several studies, available in the literature, were conducted to establish the most relevant criterion for predicting the thoracic injury risk on the THOR dummy. The criteria, such as the maximum deflection or a combination of parameters including the difference between the chest right and left deflections, were all developed based on given samples of Post Mortem Human Subject (PMHS). However, they were not validated against independent data and they are not always consistent with the observations from field data analysis. For this reason, 8 additional PMHS and matching THOR tests were carried out to assess the ability of the criteria to predict risks. Accident investigations showed that a reduction of the belt loads reduces the risk of rib fractures. Two configurations with different levels of force limitation were therefore chosen. A configuration representing an average European vehicle was chosen as a reference.

In the last decade, extensive efforts have been made to understand the physics of submarining and its consequences in terms of abdominal injuries. For that purpose, 27 Post Mortem Human Subject (PMHS) tests were performed in well controlled conditions on a sled and response corridors were provided to assess the biofidelity of dummies or human body models. All these efforts were based on the 50th percentile male. In parallel, efforts were initiated to transfer the understanding of submarining and the prediction criteria to the THOR dummies. Both the biofidelity targets and the criteria were scaled down from the 50th percentile male to the 5th percentile THOR female. The objective of this project was to run a set of reference PMHS tests in order to check the biofidelity of the THOR F05 in terms of submarining. Three series of tests were performed on nine PMHS, the first one was designed to avoid submarining, the second and third ones were designed to result in submarining.

The study firstly aimed at looking whether sacroilium (SI) fractures could be sustained as unique pelvic injuries in side impact real world automotive accidents. Secondarily, the sacroilium fractures observed in conjunction with other pelvic fractures were analyzed to investigate the existence of injury association patterns. Two real world accident databases were searched for SI fractures. The occupants selected were front car passengers older than 16, involved in side, oblique or frontal impact, with AIS2+ pelvic injuries. In frontal impact, only the belted occupants were selected. The cases were sorted by the principal direction of force (dof) and the type of pelvic injury, namely SI, pubic rami, iliac wing, acetabulum, pubic symphysis, and sacrum injuries. The relation between SI and pubic rami injuries were investigated first. The first database is an accident database composed of cases collected in France by car manufacturers over a period of approximately 40 years.

The Test Device for Human Occupant Restraint (THOR) is an advanced crash test dummy designed for frontal impact. Originally released in a 50th percentile male version (THOR-50M), a female 5th version (THOR-05F) was prototyped in 2017 (Wang et al., 2017) and compared with biofidelity sub-system tests (Wang et al., 2018). The same year, Trosseille et al. (2018) published response corridors using nine 5th percentile female Post Mortem Human Subjects (PMHS) tested in three sled configurations, including both submarining and non-submarining cases. The goal of this paper is to provide an initial evaluation of the THOR-05F biofidelity in a full-scale sled test, by comparing its response with the PMHS corridors published by Trosseille et al. (2018). Significant similarities between PMHS and THOR-05F were observed: as in Trosseille et al. (2018), the THOR-05F did not submarine in configuration 1, and submarined in configurations 2 and 3.

As of toady, statutory crash test dummies take neither bracing nor passive muscular effect into account in the lower limb area. The influence of the lower extremity musculature is however arising as a major concern for the study of front seat occupant protection. The lower extremity prototype of the THOR dummy, including a model of the human plantarflexion actuator passive response, was tested in dynamic dorsiflexion. A dynamic test series was performed on Thor-Lx under test conditions similar to those used by Portier et al., 1996, on cadavers and Hybrid III dummy. The test setup imposed a dynamic dorsiflexion to the foot by means of a load exerted under the ball of the foot with no impact velocity. The Thor-Lx and Hill responses are compared to cadaver responses. It is important to note that as of today there are no data available to demonstrate that the passive resistance of the cadaver is equivalent to resistance of a tensed human.

Many studies have reported multiple rib fractures sustained by an Out-of-Position (OOP) driver subjected to a frontal airbag deployment, but the injury mechanisms and thresholds remain unclear. Two successive phases occur during the bag deployment: punch-out loading of the thorax, followed by a membrane effect (Horsch et al. 1990). The aim of this study was to investigate the thoracic injuries generated by each phase separately. Tests of nine post-mortem human surrogates (PMHS) were carried out on a static test bench using a driver side airbag module described by Petit et al. (2003). The steering wheel was replaced by a plate in order to increase the loading generated by the airbag. Three loading configurations were performed: membrane only, punch-out only, and both types combined. The membrane-only tests were performed with the thorax initially positioned at 13, 78 and 128 mm from the plate in order to vary the load magnitude.

This study focuses on the phenomenon of lap belt slip on the iliac spines of the pelvis, commonly named “submarining ”. The first objective was to compare the interaction between the pelvis and the lap belt for both dummies and Post Mortem Human Subjects (PMHS). The second objective was to identify parameters influencing the lap belt hooking by the pelvis. For that purpose, a hydraulic test device was developed in order to impose the tension and kinematics of the lap belt such that they mimic what occurs in frontal car crashes. The pelvis was firmly fixed on the frame of this sub-system test-rig, while the belt anchorages were mobile. Fourteen tests on four Post-Mortem Human Subjects (PMHS) and fifteen tests on the THOR NT, Hybrid III 50th and Hybrid III 95th percentile dummies were carried out. The belt tension was kept constant while a dynamic rotation was imposed on the belt anchorages.

According to accident analysis, submarining is responsible for most of the frontal car crash AIS 3+ abdominal injuries sustained by restrained occupants. Submarining is characterized by an initial position of the lap belt on the iliac spine. During the crash, the pelvis slips under the lap belt which loads the abdomen. The order of magnitude of the abdominal deflection rate was reported by Uriot to be approximately 4 m/s. In addition, the use of active restraint devices such as pretensioners in recent cars lead to the need for the investigation of Out-Of-Position injuries. OOP is defined by an initial position of the lap belt on the abdomen instead of the pelvis resulting in a direct loading of the abdomen during pretensioning and the crash. In that case, the penetration speed of the belt into the abdomen was reported by Trosseille to be approximately 8 to 12 m/s. The aim of this study was to characterize the response of the human abdomen in submarining and OOP.

The Abdominal Pressure Twin Sensors (APTS) for Q3 and Q6 dummies are composed of soft polyurethane bladders filled with fluid and equipped with pressure sensors. Implanted within the abdominal insert of child dummies, they can be used to detect abdominal loading due to the belt during frontal collisions. In the present study - which is part of the EC funded CASPER project - two versions of APTS (V1 and V2) were evaluated in abdominal belt compression tests, torso flexion test (V1 only) and two series of sled tests with degraded restraint conditions. The results suggest that the two versions have similar responses, and that the pressure sensitivity to torso flexion is limited. The APTS ability to detect abdominal loading in sled tests was also confirmed, with peak pressures typically below 1 bar when the belt loaded only the pelvis and the thorax (appropriate restraint) and values above that level when the abdomen was loaded directly (inappropriate restraint).

The aim of this study was to investigate the sacroiliac joint injury mechanism. Two test configurations were selected from full scale car crashes conducted with the WorldSID 50th dummy resulting in high sacroiliac joint loads and low pubic symphysis force, i.e. severe conditions for the sacroiliac joint. The two test conditions were reproduced in laboratory using a 150-155 kg guided probe propelled respectively at 8 m/s and 7.5 m/s and with different shapes and orientations for the plate impacting the pelvis. Nine Post Mortem Human Subject (PMHS) were tested in each of the two configurations (eighteen PMHS in total). In order to get information on the time of fracture, eleven strain gauges were glued on the pelvic bone of each PMHS. Results - In the first configuration, five PMHS out of nine sustained AIS2+ pelvic injuries. All five presented sacroiliac joint injuries associated with pubic area injuries.

Despite the increasing knowledge of the thorax mechanics, the effects of inter-individual differences on the mechanical response are difficult to take into account. Several methods are available in the literature to refine the biofidelity corridors or to extrapolate them to other populations (eg: children, small females, large males). Because of the lack of concrete cases, the relevance of the assumptions is rarely investigated. In 2014, Baudrit et al. published data on thorax dynamic responses of small female and midsize male Post Mortem Human Subjects in side and forward oblique impact tests. The impactor mass was 23.4 kg for all the tests and the nominal impact speed was 4.3 m/s. The diameter of the rigid disk was 130 and 152 mm respectively for the small female specimens and for the midsize male specimens. The authors found that the maximum impact force was a function of the total body mass for each loading.

The WorldSID dummy can be equipped with both a pubic and a sacroiliac joint (S-I joint) loadcell. Although a pubic force criterion and the associated injury risk curve are currently available and used in regulation (ECE95, FMVSS214), as of today injury mechanisms, injury criteria, and injury assessment reference values are not available for the sacroiliac joint itself. The aim of this study was to investigate the sacroiliac joint injury mechanism. Three configurations were identified from full-scale car crashes conducted with the WorldSID 50th percentile male where the force passing through the pubis in all three tests was approximately 1500 N while the sacroiliac Fy / Mx peak values were 4500 N / 50 Nm, 2400 N / 130 Nm, and 5300 N / 150 Nm, respectively. These tests were reproduced using a 150 kg guided probe impacting Post Mortem Human Subjects (PMHS) at 8 m/s, 5.4 m/s and 7.5 m/s.