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Journal Article

Optimal Design of Carbon Fiber B-Pillar Structure Based on Equal Stiffness Replacement

2020-03-23
Abstract Based on the characteristics of high strength and modulus of carbon fiber-reinforced composite (CFRP), in this article, the CFRP material was used to replace the steel material of the automobile’s B-pillar inner and outer plates, and the three-stage optimization design of the lamination structure was carried out. Firstly, this article used the principle of equal stiffness replacement to determine the thickness of the carbon fiber B-pillar inner and outer plates, and the structural design of the replaced B-pillar was also carried out. Secondly, on the basis of the vehicle collision model, the B-pillar subsystem model was extracted, and the material replacement and collision simulation were carried out.
Journal Article

Evaluation of the Injury Risks of Truck Occupants Involved in a Crash as a Result of Errant Truck Platoons

2020-03-11
Abstract Truck platooning comprises a number of trucks equipped with automated lateral and longitudinal vehicle control technology, which allows them to move in tight formation with short following distances. This study is an initial step toward developing an understanding of the occupant injury risks associated with the multiple sequential impacts between truck platoons and roadside safety barriers, regardless of whether the crash is associated with a malfunction of automated control or human operation. Full-scale crash impacts of a tractor-trailer platoon into a concrete bridge guardrail were simulated for a specific Test Level condition according to the Manual for Assessing Safety Hardware (MASH) standards. The model of the bridge barrier was developed based on its drawings, and material properties were assigned according to literature data.
Journal Article

Analysis of Driving Performance Based on Driver Experience and Vehicle Familiarity: A UTDrive/Mobile-UTDrive App Study

2019-11-21
Abstract A number of studies have shown that driving an unfamiliar vehicle has the potential to introduce additional risk, especially for novice drivers. However, such studies have generally used statistical methods based on analyzing crash and near-crash data from a range of driver groups, and therefore the evaluation has the potential to be subjective and limited. For a more objective perspective, this study suggests that it would be worthwhile to consider vehicle dynamic signals obtained from the Controller Area Network (CAN-Bus) and smartphones. This study, therefore, is focused on the effect of driver experience and vehicle familiarity for issues in driver modeling and distraction. Here, a group of 20 drivers participated in our experiment, with 13 of them having participated again after a one-year time lapse in order for analysis of their change in driving performance.
Journal Article

A Personalized Lane-Changing Model for Advanced Driver Assistance System Based on Deep Learning and Spatial-Temporal Modeling

2019-11-14
Abstract Lane changes are stressful maneuvers for drivers, particularly during high-speed traffic flows. However, modeling driver’s lane-changing decision and implementation process is challenging due to the complexity and uncertainty of driving behaviors. To address this issue, this article presents a personalized Lane-Changing Model (LCM) for Advanced Driver Assistance System (ADAS) based on deep learning method. The LCM contains three major computational components. Firstly, with abundant inputs of Root Residual Network (Root-ResNet), LCM is able to exploit more local information from the front view video data. Secondly, the LCM has an ability of learning the global spatial-temporal information via Temporal Modeling Blocks (TMBs). Finally, a two-layer Long Short-Term Memory (LSTM) network is used to learn video contextual features combined with lane boundary based distance features in lane change events.
Journal Article

Driving Simulator Performance in Charcot-Marie-Tooth Disease Type 1A

2019-05-10
Abstract Introduction: This study evaluates driving ability in those with Charcot Marie Tooth Disease Type 1A, a hereditary peripheral neuropathy. Methods: Individuals with Charcot Marie Tooth Disease Type 1A (n = 18, age = 42 ± 7) and controls (n = 19; age = 35 ± 10) were evaluated in a driving simulator. The Charcot Marie Tooth Neuropathy Score version 2 was obtained for individuals. Rank Sum test and Spearman rank correlations were used for statistical analysis. Results: A 74% higher rate of lane departures and an 89% higher rate of lane deviations were seen in those with Charcot Marie Tooth Disease Type 1A than for controls (p = 0.005 and p < 0.001, respectively). Lane control variability was 10% higher for the individual group and correlated with the neuropathy score (rS = 0.518, p = 0.040), specifically sensory loss (rS = 0.710, p = 0.002) and pinprick sensation loss in the leg (rS = 0.490, p = 0.054).
Journal Article

Hewing Out Evacuation Routes for Burning Buses by Linear-Shaped Charge Jet

2019-01-25
Abstract In recent years, several buses have ignited in some cities in China, causing numerous deaths and significant property damage. However, few research studies have been conducted to deal with such accidents. Therefore, in this work, a linear-shaped charge jet with rectangular cross sections was used to hew out evacuation routes for burning buses, and the parameter design for the shaped charge jet was improved according to asymmetry limitations and human tolerance. A numerical finite element simulation model of the behavior of a jet penetrating the jambs was established using ANSYS/LS-DYNA software. The asymmetrical characteristics of an arc segment in the structure of a rectangular-shaped charge were analyzed, in addition to the influence on the deviations of the jet penetration capacity and blast injuries to occupants caused by the side effects of detonation.
Journal Article

Fuzzy Control of Autonomous Intelligent Vehicles for Collision Avoidance Using Integrated Dynamics

2018-03-01
Abstract This study aims to take the first step in bridging the gap between vehicle dynamics systems and autonomous control strategies research. More specifically, a nested method is employed to evaluate the collision avoidance ability of autonomous vehicles in the primary design stage theoretically based on both dynamics and control parameters. An integrated model is derived from a half car mathematical model in the lateral direction, consisting of two degrees of freedom, lateral deviation and yaw angle, with a traction mathematical model in the longitudinal direction, consisting of two degrees of freedom, the longitudinal velocity and rolling velocity of the wheel. The integrated model uses a mathematical power train model to generate the torque on the wheel and connects the two systems via the magic formula tyre model to represent the tyre non-linearity during augmented longitudinal and lateral dynamic attitudes.
Journal Article

Driveline Ratio Selection and Shift Map Optimization for Automatic Transmission Vehicle at Concept Phase through Simulations

2017-10-08
Abstract Traditionally driveline ratios are selected based on trial and error method of proto vehicle testing. This consumes lot of time and increases overall vehicle development effort. Over last few decades, simulation-based design approach has been extensively used to alleviate this problem. This paper describes torque converter and final drive ratio (FDR) selection at concept phase for new Automatic Transmission (AT) vehicle development. Most of the critical data required for simulating vehicle performance and fuel economy (FE) targets were not available (e.g. shift map, clutch slip map, pedal map, dynamic torque, coast down, etc.) at an initial stage of the project. Hence, the risk for assuming right inputs and properly selecting FDR/Torque converter was particularly high. Therefore, a validated AVL Cruise simulation model based on an existing AT vehicle was used as a base for new AT vehicle development to mitigate the risk due to non-availability of inputs.
Journal Article

Computational-Based Aerodynamic Design for a Formula SAE Vehicle

2018-03-01
Abstract The computational analysis and design of an aerodynamics system for a Formula SAE vehicle is presented. The work utilizes a stochastic-approximation optimization (SAO) process coupled with a computational fluid dynamics (CFD) solver. The methodology is presented in a general manner, and is applicable to other complex parametrizable systems. A mix of discrete and continuous variables is established to define the airfoil profile, location, sizing and angle of all wing elements. Objectives are established to maximize downforce, minimize drag and maintain a target vehicle aerodynamic balance. A combination of successive 2D and 3D CFD evaluations have achieved vehicle aerodynamic performance targets at a minimal computational cost.
Journal Article

Improvement in Gear Shift Comfort by Reduction in Double Bump Force of Passenger Vehicles

2017-10-08
Abstract In today’s competitive automobile market, driver comfort is at utmost importance and the bar is being raised continuously. Gear Shifting is a crucial customer touch point. Any issue or inconvenience caused while shifting gear can result into customer dissatisfaction and will impact the brand image. While there are continual efforts being taken by most of the car manufactures, “Double Bump” in gearshift has remained as a pain area and impact severely on the shift feel. This is more prominent in North-South (N-S) transmissions. In this paper ‘Double Bump’ is a focus area and a mathematical / analytical approach is demonstrated by analyzing ‘impacting parameters’ and establishing their co-relation with double bump. Additionally, the results are also verified with a simulation model.
Journal Article

A Study of an Integrated HVAC-Vehicle Model for Automotive Vehicles

2018-04-18
Abstract The objective of this work is to develop an integrated HVAC-VEHICLE model for climate control studies. A published lumped parameter based HVAC model has been used as the framework for the HVAC modeling with some modifications to realize the climate control and to improve the robustness of the model. R134a (1,1,2,2-Tetrafluoroethane) has been used as the refrigerant fluid in this study. The stand-alone HVAC model has been compared qualitatively with the experimental works available in the literature. The experimental trends of the thermodynamic and performance related parameters of HVAC are reasonably well captured by the HVAC model. In particular, Coefficient of Performance (CoP) was found to decrease with increase in compressor speed and increase in ambient temperature but increase with increase in evaporator blower mass flow rate.
Journal Article

Design, Analysis, Simulation and Validation of Automobile Suspension System Using Drive-Shaft as a Suspension Link

2018-04-18
Abstract With increasing demands for higher performance along with lower vehicle emissions, lightweight vehicle system construction is key to meet such demands. Suspension and transmission assemblies being the key areas for weight-reduction, we have designed a revolutionary new type of suspension system which combines the suspension links with the powertrain assembly and thus completely eliminates one suspension member. Less weight means lower fuel-consumption with improved passenger-comfort and road-holding due to reduction in unsprung mass. Elimination of a suspension link reduces the overall cost of material, machining & fabrication making our design cost-effective than existing setups. This paper deals with the design and implementation of of our concept. A working prototype is also constructed and tested which completely validates our design.
Journal Article

Exhaust Manifold Thermal Assessment with Ambient Heat Transfer Coefficient Optimization

2018-06-04
Abstract Exhaust manifolds are one of the most important components on the engine assembly, which is mounted on engine cylinder head. Exhaust manifolds connect exhaust ports of cylinders to the turbine for turbocharged diesel engine therefore they play a significant role in the performance of engine system. Exhaust manifolds are subjected to very harsh thermal loads; extreme heating under very high temperatures and cooling under low temperatures. Therefore designing a durable exhaust manifold is a challenging task. Computer aided engineering (CAE) is an effective tool to drive an exhaust manifold design at the early stage of engine development. Thus advanced CAE methodologies are required for the accurate prediction of temperature distribution. However, at the end of the development process, for the design verification purposes, various tests have to be carried out in engine dynamometer cells under severe operating conditions.
Journal Article

Introducing the Modified Tire Power Loss and Resistant Force Regarding Longitudinal Slip

2018-04-18
Abstract Investigation of vehicle resistant forces and power losses is of crucial importance owing to current state of energy consumption in transport sector. Meanwhile, considerable portion of resistant forces in a ground vehicle is traced back to tires. Pneumatic tires are known to be a source of energy dissipation as a consequence of their viscoelastic nature. The current study aims to provide a modification to tire resistance by considering the power loss in a tire due to longitudinal slip. The modified tire resistance is comprised of rolling resistance and a newly introduced resistance caused by tire slip, called slip resistance. The physical model is chosen for parameters sensitivity study since the tractive force is described in this model via tangible physical parameters, e.g. tire tangential stiffness, coefficient of friction, and contact patch length.
Journal Article

A Kinematic Modeling Framework for Prediction of Instantaneous Status of Towing Vehicle Systems

2018-04-18
Abstract A kinematic modeling framework was established to predict status (position, displacement, velocity, acceleration, and shape) of a towing vehicle system with different driver inputs. This framework consists of three components: (1) a state space model to decide position and velocity for the vehicle system based on Newton’s second law; (2) an angular acceleration transferring model, which leads to a hypothesis that the each towed unit follows the same path as the towing vehicle; and (3) a polygon model to draw instantaneous polygons to envelop the entire system at any time point.
Journal Article

Study of Wedge-Actuated Continuously Variable Transmission

2021-08-23
Abstract The mechanical efficiency of the current continuously variable transmission (CVT) suffers from high pump loss induced by a high-pressure system. A novel wedge mechanism is designed into the CVT clamp actuation system to generate the majority of clamp force mechanically. Therefore, the hydraulic system can operate at a low-pressure level most of the time, and the pump loss is greatly reduced to improve the CVT’s mechanical efficiency. Through dynamic analysis and design optimization, 90% of clamp force is contributed by the wedge mechanism and the rest of the 10% is generated by a conventional hydraulic system. The optimal design is validated through dynamic modeling using Siemens Virtual.Lab software by simulating the wedge clamp force generation, ratio change dynamics, and system response under tip-in conditions. After that, we built prototype components that target 70% of the clamp force contributed by the wedge mechanism and tested them on a transmission dynamometer.
Journal Article

Thermo-Mechanical Coupled Analysis-Based Design of Ventilated Brake Disc Using Genetic Algorithm and Particle Swarm Optimization

2021-08-24
Abstract The brake discs are subjected to thermal load due to sliding by the brake pad and fluctuating loads because of the braking load. This combined loading problem requires simulation using coupled thermo-mechanical analysis for design evaluation. This work presents a combined thermal and mechanical finite element analysis (FEA) and evolutionary optimization-based novel approach for estimating the optimal design parameters of the ventilated brake disc. Five parameters controlling the design: inboard plate thickness, outboard plate thickness, vane height, effective offset, and center hole radius were considered, and simulation runs were planned. A total of 27 brake disc designs with design parameters as recommended by the Taguchi method (L27) were modeled using SolidWorks, and the FEA simulation runs were carried out using the ANSYS thermal and structural analysis tool.
Journal Article

A Unique Application of Gasoline Particulate Filter Pressure Sensing Diagnostics

2021-08-06
Abstract Gasoline particulate filters (GPFs) are important aftertreatment components that enable gasoline direct injection (GDI) engines to meet European Union (EU) 6 and China 6 particulate number emissions regulations for nonvolatile particles greater than 23 nm in diameter. GPFs are rapidly becoming an integral part of the modern GDI aftertreatment system. The Active Exhaust Tuning (EXTUN) Valve is a butterfly valve placed in the tailpipe of an exhaust system that can be electronically positioned to control exhaust noise levels (decibels) under various vehicle operating conditions. This device is positioned downstream of the GPF, and variations in the tuning valve position can impact exhaust backpressures, making it difficult to monitor soot/ash accumulation or detect damage/removal of the GPF substrate. The purpose of this work is to present a unique example of subsystem control and diagnostic architecture for an exhaust system combining GPF and EXTUN.
Journal Article

Effect of Spoke Design and Material Nonlinearity on Non-Pneumatic Tire Stiffness and Durability Performance

2021-08-06
Abstract The non-pneumatic tire (NPT) has been widely used due to its advantages of no run-flat, no need for air maintenance, low rolling resistance, and improvement of passenger comfort due to its better shock absorption. It has a variety of applications in military vehicles, earthmovers, the lunar rover, stair-climbing vehicles, etc. Recently, the Unique Puncture-Proof Tire System (UPTIS) NPT has been introduced for passenger vehicles. In this study, three different design configurations, viz., Tweel, Honeycomb, and newly developed UPTIS, have been compared. The effect of polyurethane (PU) material nonlinearity has also been introduced by applying five different nonlinear PU material properties in the spokes. The combined analysis of the PU material nonlinearity and spoke design configuration on the overall tire stiffness and spoke damage prediction is done using three-dimensional (3D) finite element modelling (FEM) simulations performed in ANSYS 16.0.
Journal Article

Characteristics Analyses of Innovative Crank-Lever Electromagnetic Damper for Suspension System of an Off-Road Vehicle

2021-06-02
Abstract In this article performance of the innovative Crank-Lever Electromagnetic Damper (CLEMD) for an off-road vehicle suspension system is analyzed. To determine the characteristic behavior of the CLEMD, the damping force it provides on the suspension system is varied by changing the values of the damping coefficient in the simulations. Various parameters considered in the analyses include power regenerated, voltage, current, comfort, road-holding, etc. The behavior of all the parameters of the CLEMD is observed for an off-road vehicle by carrying out simulations on country roads since the off-road vehicles are subjected to higher road irregularities and hence provide an opportunity to regenerate a higher amount of power. A two-dimensional (2-D) model of a vehicle developed in SimMechanics is interfaced with a Simulink model of CLEMDs for the analyses.
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