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Journal Article

Evaluation of the Injury Risks of Truck Occupants Involved in a Crash as a Result of Errant Truck Platoons

2020-03-11
Abstract Truck platooning comprises a number of trucks equipped with automated lateral and longitudinal vehicle control technology, which allows them to move in tight formation with short following distances. This study is an initial step toward developing an understanding of the occupant injury risks associated with the multiple sequential impacts between truck platoons and roadside safety barriers, regardless of whether the crash is associated with a malfunction of automated control or human operation. Full-scale crash impacts of a tractor-trailer platoon into a concrete bridge guardrail were simulated for a specific Test Level condition according to the Manual for Assessing Safety Hardware (MASH) standards. The model of the bridge barrier was developed based on its drawings, and material properties were assigned according to literature data.
Journal Article

Artificial Lightning Tests on Metal and CFRP Automotive Bodies: A Comparative Study

2019-01-07
Abstract Carbon fiber reinforced plastic (CFRP) has been used in automobiles as well as airplanes. Because of its light weight and high strength, CFRP is a good choice for making vehicle bodies lighter, which would improve fuel economy. Conventional metal bodies provide a convenient body return for electric wiring and offer good shielding against electromagnetic fields. Although CFRP is a conductor, its conductivity is much lower than that of metals. Therefore, CFRP bodies are usually not useful for electric wiring. In thunderstorms, an automotive body is considered to be a Faraday cage that protects the vehicle’s occupants from the potential harms of lightning. Before CFRP becomes widely applied to automotive bodies, its electric and electromagnetic properties need to be investigated in order to determine whether it also works as a Faraday cage against lightning. In this article, CFRP and metal body vehicles were tested under artificial lightning.
Journal Article

Hewing Out Evacuation Routes for Burning Buses by Linear-Shaped Charge Jet

2019-01-25
Abstract In recent years, several buses have ignited in some cities in China, causing numerous deaths and significant property damage. However, few research studies have been conducted to deal with such accidents. Therefore, in this work, a linear-shaped charge jet with rectangular cross sections was used to hew out evacuation routes for burning buses, and the parameter design for the shaped charge jet was improved according to asymmetry limitations and human tolerance. A numerical finite element simulation model of the behavior of a jet penetrating the jambs was established using ANSYS/LS-DYNA software. The asymmetrical characteristics of an arc segment in the structure of a rectangular-shaped charge were analyzed, in addition to the influence on the deviations of the jet penetration capacity and blast injuries to occupants caused by the side effects of detonation.
Journal Article

Fuzzy Control of Autonomous Intelligent Vehicles for Collision Avoidance Using Integrated Dynamics

2018-03-01
Abstract This study aims to take the first step in bridging the gap between vehicle dynamics systems and autonomous control strategies research. More specifically, a nested method is employed to evaluate the collision avoidance ability of autonomous vehicles in the primary design stage theoretically based on both dynamics and control parameters. An integrated model is derived from a half car mathematical model in the lateral direction, consisting of two degrees of freedom, lateral deviation and yaw angle, with a traction mathematical model in the longitudinal direction, consisting of two degrees of freedom, the longitudinal velocity and rolling velocity of the wheel. The integrated model uses a mathematical power train model to generate the torque on the wheel and connects the two systems via the magic formula tyre model to represent the tyre non-linearity during augmented longitudinal and lateral dynamic attitudes.
Journal Article

Design, Analysis, Simulation and Validation of Automobile Suspension System Using Drive-Shaft as a Suspension Link

2018-04-18
Abstract With increasing demands for higher performance along with lower vehicle emissions, lightweight vehicle system construction is key to meet such demands. Suspension and transmission assemblies being the key areas for weight-reduction, we have designed a revolutionary new type of suspension system which combines the suspension links with the powertrain assembly and thus completely eliminates one suspension member. Less weight means lower fuel-consumption with improved passenger-comfort and road-holding due to reduction in unsprung mass. Elimination of a suspension link reduces the overall cost of material, machining & fabrication making our design cost-effective than existing setups. This paper deals with the design and implementation of of our concept. A working prototype is also constructed and tested which completely validates our design.
Journal Article

Thermo-Mechanical Coupled Analysis-Based Design of Ventilated Brake Disc Using Genetic Algorithm and Particle Swarm Optimization

2021-08-24
Abstract The brake discs are subjected to thermal load due to sliding by the brake pad and fluctuating loads because of the braking load. This combined loading problem requires simulation using coupled thermo-mechanical analysis for design evaluation. This work presents a combined thermal and mechanical finite element analysis (FEA) and evolutionary optimization-based novel approach for estimating the optimal design parameters of the ventilated brake disc. Five parameters controlling the design: inboard plate thickness, outboard plate thickness, vane height, effective offset, and center hole radius were considered, and simulation runs were planned. A total of 27 brake disc designs with design parameters as recommended by the Taguchi method (L27) were modeled using SolidWorks, and the FEA simulation runs were carried out using the ANSYS thermal and structural analysis tool.
Journal Article

A Unique Application of Gasoline Particulate Filter Pressure Sensing Diagnostics

2021-08-06
Abstract Gasoline particulate filters (GPFs) are important aftertreatment components that enable gasoline direct injection (GDI) engines to meet European Union (EU) 6 and China 6 particulate number emissions regulations for nonvolatile particles greater than 23 nm in diameter. GPFs are rapidly becoming an integral part of the modern GDI aftertreatment system. The Active Exhaust Tuning (EXTUN) Valve is a butterfly valve placed in the tailpipe of an exhaust system that can be electronically positioned to control exhaust noise levels (decibels) under various vehicle operating conditions. This device is positioned downstream of the GPF, and variations in the tuning valve position can impact exhaust backpressures, making it difficult to monitor soot/ash accumulation or detect damage/removal of the GPF substrate. The purpose of this work is to present a unique example of subsystem control and diagnostic architecture for an exhaust system combining GPF and EXTUN.
Journal Article

Effect of Spoke Design and Material Nonlinearity on Non-Pneumatic Tire Stiffness and Durability Performance

2021-08-06
Abstract The non-pneumatic tire (NPT) has been widely used due to its advantages of no run-flat, no need for air maintenance, low rolling resistance, and improvement of passenger comfort due to its better shock absorption. It has a variety of applications in military vehicles, earthmovers, the lunar rover, stair-climbing vehicles, etc. Recently, the Unique Puncture-Proof Tire System (UPTIS) NPT has been introduced for passenger vehicles. In this study, three different design configurations, viz., Tweel, Honeycomb, and newly developed UPTIS, have been compared. The effect of polyurethane (PU) material nonlinearity has also been introduced by applying five different nonlinear PU material properties in the spokes. The combined analysis of the PU material nonlinearity and spoke design configuration on the overall tire stiffness and spoke damage prediction is done using three-dimensional (3D) finite element modelling (FEM) simulations performed in ANSYS 16.0.
Journal Article

Obstacle Avoidance for Self-Driving Vehicle with Reinforcement Learning

2017-09-23
Abstract Obstacle avoidance is an important function in self-driving vehicle control. When the vehicle move from any arbitrary start positions to any target positions in environment, a proper path must avoid both static obstacles and moving obstacles of arbitrary shape. There are many possible scenarios, manually tackling all possible cases will likely yield a too simplistic policy. In this paper reinforcement learning is applied to the problem to form effective strategies. There are two major challenges that make self-driving vehicle different from other robotic tasks. Firstly, in order to control the vehicle precisely, the action space must be continuous which can’t be dealt with by traditional Q-learning. Secondly, self-driving vehicle must satisfy various constraints including vehicle dynamics constraints and traffic rules constraints. Three contributions are made in this paper.
Journal Article

HMI for Left Turn Assist (LTA)

2018-03-01
Abstract Potential collisions with oncoming traffic while turning left belong to the most safety-critical situations accounting for ~25% of all intersection crossing path crashes. A Left Turn Assist (LTA) was developed to reduce the number of crashes. Crucial for the effectiveness of the system is the design of the human-machine interface (HMI), i.e. defining how the system uses the calculated crash probability in the communication with the driver. A driving simulator study was conducted evaluating a warning strategy for two use cases: firstly, the driver comes to a stop before turning (STOP), and secondly, the driver moves on without stopping (MOVE). Forty drivers drove through three STOP and two MOVE scenarios. For the STOP scenarios, the study compared the effectiveness of an audio-visual warning with an additional brake intervention and a baseline. For the MOVE scenarios, the study analyzed the effectiveness of the audio-visual warning against a baseline.
Journal Article

U.S. Light-Duty Vehicle Air Conditioning Fuel Use and Impact of Solar/Thermal Control Technologies

2018-12-11
Abstract To reduce fuel consumption and carbon dioxide (CO2) emissions from mobile air conditioning (A/C) systems, “U.S. Light-Duty Vehicle Greenhouse Gas Emissions and Corporate Average Fuel Economy Standards” identified solar/thermal technologies such as solar control glazings, solar reflective paint, and active and passive cabin ventilation in an off-cycle credit menu. National Renewable Energy Laboratory (NREL) researchers developed a sophisticated analysis process to calculate U.S. light-duty A/C fuel use that was used to assess the impact of these technologies, leveraging thermal and vehicle simulation analysis tools developed under previous U.S. Department of Energy projects. Representative U.S. light-duty driving behaviors and weighting factors including time-of-day of travel, trip duration, and time between trips were characterized and integrated into the analysis.
Journal Article

A Predictive Tool to Evaluate Braking System Performance Using Thermo-Structural Finite Element Model

2019-10-14
Abstract The braking phenomenon is an aspect of vehicle stopping performance where with kinetic energy due to the speed of the vehicle is transformed into thermal energy produced by the brake disc and its pads. The heat must then be dissipated into the surrounding structure and into the airflow around the brake system. The thermal friction field during the braking phase between the disc and the brake pads can lead to excessive temperatures. In our work, we presented numerical modeling using ANSYS software adapted in the finite element method (FEM), to follow the evolution of the global temperatures for the two types of brake discs, full and ventilated disc during braking scenario. Also, numerical simulation of the transient thermal analysis and the static structural analysis were performed here sequentially, with coupled thermo-structural method.
Journal Article

Automated ASIL Allocation and Decomposition according to ISO 26262, Using the Example of Vehicle Electrical Systems for Automated Driving

2018-04-18
Abstract ISO 26262 needs to be considered when developing safety-relevant E/E systems within the automotive industry. One part of the development process according to ISO 26262 is the derivation of the safety requirements for component functions. Here, one attribute of the safety requirements is the Automotive Safety Integrity Level (ASIL). The ASIL at a component level can be determined using ASIL allocation and decomposition. Considering complex systems such as vehicle electrical systems, countless possibilities can be identified for how the ASILs at a component level can be assigned in line with safety goals. In terms of efficiency, manual assignment is not expedient. Therefore, an algorithm for automated assignment of the ASILs will be introduced which considers constraints based on a fault tree analysis. The function of the approach will be demonstrated using the example of a vehicle electrical system from an automated vehicle.
Journal Article

Disc Pad Physical Properties vs. Porosity: The Question of Compressibility as an Intrinsic Physical Property

2017-09-17
Abstract Disc pad physical properties are believed to be important in controlling brake friction, wear and squeal. Thus these properties are carefully measured during and after manufacturing for quality assurance. For a given formulation, disc pad porosity is reported to affect friction, wear and squeal. This investigation was undertaken to find out how porosity changes affect pad natural frequencies, dynamic modulus, hardness and compressibility for a low-copper formulation and a copper-free formulation, both without underlayer, without scorching and without noise shims. Pad natural frequencies, modulus and hardness all continuously decrease with increasing porosity. When pad compressibility is measured by compressing several times as recommended and practiced, the pad surface hardness is found to increase while pad natural frequencies and modulus remain essentially unchanged.
Journal Article

High Power-Density, High Efficiency, Mechanically Assisted, Turbocharged Direct-Injection Jet-Ignition Engines for Unmanned Aerial Vehicles

2019-05-02
Abstract More than a decade ago, we proposed combined use of direct injection (DI) and jet ignition (JI) to produce high efficiency, high power-density, positive-ignition (PI), lean burn stratified, internal combustion engines (ICEs). Adopting this concept, the latest FIA F1 engines, which are electrically assisted, turbocharged, directly injected, jet ignited, gasoline engines and work lean stratified in a highly boosted environment, have delivered peak power fuel conversion efficiencies well above 46%, with specific power densities more than 340 kW/liter. The concept, further evolved, is here presented for unmanned aerial vehicle (UAV) applications. Results of simulations for a new DI JI ICE with rotary valve, being super-turbocharged and having gasoline or methanol as working fuel, show the opportunity to achieve even larger power densities, up to 430 kW/liter, while delivering a near-constant torque and, consequently, a nearly linear power curve over a wide range of speeds.
Journal Article

Conceptual Design, Material, and Structural Optimization of a Naval Fighter Nose Landing Gear for the Estimated Static Loads

2019-12-13
Abstract The Naval Nose Landing Gear (NLG) structural assembly consists of components with complex structural geometry and critical functionalities. The landing gear components are subjected to high static and dynamic loads, so they must be appropriately designed, dimensioned, and made by materials with mechanical characteristics that meet high strength, stiffness, and less weight requirements. This article contributes to the shape, size, and material optimization for the NLG of a supersonic naval aircraft for the estimated static loads. The estimated modal frequency values of the NLG assembly using Finite Element Analysis (FEA) software were compared with available Ground Vibration Test data of an aircraft to literally prove the accuracy and suitability of finite element (FE) model that can be used for any further analysis.
Journal Article

ERRATA

2020-05-12
Abstract ERRATUM
Journal Article

An Investigation on the Electrical Energy Capacity of Cylindrical Lithium-Ion and Lithium Iron Phosphate Battery Cells for Hybrid Aircraft

2020-10-19
Abstract Improving the energy performance of batteries can increase the reliability of electric aircraft. To achieve this goal, battery management systems (BMS) are required to keep the temperature within the battery pack and cells below the safety limits and make the temperature distribution as even as possible. Batteries have a limited service life as a result of unwanted chemical reactions, physical changes that cause the loss of active materials in the structure, and internal resistance increase during the charging and discharging cycle of the battery. These changes usually affect the electrical performance of batteries. Battery life can be increased only by reducing or preventing unwanted chemical reactions. Lithium-ion (Li-ion) batteries are a suitable option due to their high specific energy and energy density advantages. In this study, the necessity of heat management is emphasized. The discharge tests of the Li-ion battery provided 94.6 Wh under 10C and 90.9 Wh under 1C.
Journal Article

Mechanical Response of Hybrid Laminated Polymer Nanocomposite Structures: A Multilevel Numerical Analysis

2020-10-19
Abstract The prediction of mechanical elastic response of laminated hybrid polymer composites with basic carbon nanostructure, that is carbon nanotubes and graphene, inclusions has gained importance in many advanced industries like aerospace and automotive. For this purpose, in the current work, a hierarchical, four-stage, multilevel framework is established, starting from the nanoscale, up to the laminated hybrid composites. The proposed methodology starts with the evaluation of the mechanical properties of carbon nanostructure inclusions, at the nanoscale, using advanced 3D spring-based finite element models. The nanoinclusions are considered to be embedded randomly in the matrix material, and the Halpin-Tsai model is used in order to compute the average properties of the hybrid matrix at the lamina micromechanics level.
Journal Article

From the Guantanamo Bay Crash to Objective Fatigue Hazard Identification in Air Transport

2020-10-19
Abstract Sleep quality and maintenance of the optimal cognitive functioning is of crucial importance for aviation safety. Fatigue Risk Management (FRM) enables the operator to achieve the objectives set in their safety and FRM policies. As in any other risk management cycle, the FRM value can be realized by deploying suitable tools that aid robust decision-making. For the purposes of our article, we focus on fatigue hazard identification to explore the possible developments forward through the enhancement of objective tools in air transport operators. To this end we compare subjective and objective tools that could be employed by an FRM system. Specifically, we focus on an exploratory survey on 120 pilots and the analysis of 250 fatigue reports that are compared with objective fatigue assessment based on the polysomnographic (PSG) and neurocognitive assessment of three experimental cases.
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