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Simulating off-highway hybrids With customers squeezed by fuel costs, off-highway OEMs are showing some interest in developing hybrid equipment. CAE simulation tools are needed because of lack of experience with such devices. Their functional complexity requires control system simulation throughout their lives. A hose is a hose is a hose Researchers develop a method for the precise mounting of a hydraulic hose model. Integrity sensing for safety Researchers from Purdue developed a capacitance-based method for monitoring the integrity of tires, hoses, and other polymeric products during manufacturing and throughout the useful product life.

Tackling biodiesel's technical challenges Caterpillar researchers are working to mitigate biodiesel's negative effects on engine components and aftertreatment systems. More for less Telematic systems are offering more features and functions for lower prices. Improving actuation speed and controllability With high-speed hydraulic proportional valves, the performance of existing cam phasing systems can be improved or the actuation mechanisms can be applied directly to engine valve actuation.

Defending the heavy-vehicle cyber domain Cybersecurity experts explained at SAE COMVEC 2021 how they're preparing the next generation of thwarters to protect increasingly electrified, connected and automated trucks. Digitalization of product engineering ESI proposes "sustainable" product development via virtual prototyping to ensure operational safety and comfort for off-highway machines. Developing a next-gen VGT Engineers from Mitsubishi Heavy Industries refine the design of a variable geometry turbocharger for commercial vehicles. Editorial Insightful comments from COMVEC Lidar lets Vermeer automate baling processes Extending a Wankel future on hydrogen fuel Next-gen HMI crucial for ADAS efficacy Altair honors weight-saving innovations A bevy of battery and fuel-cell electric truck reveals Q&A Dr. Philip Stephenson, general manager of the PACCAR Technical Center, hones in on the potential efficacy of E-fuels, commercial-vehicle battery-swapping.

In search of the perfect burn The simultaneous download pressures on NOx and PM continue to make research into higher injection pressures and alternative combustion solutions such as homogenous-charge compression ignition attractive. One way to stop a train A new self-energizing electrohydraulic brake offers the advantages of hydraulic brake actuation without the disadvantages of a centralized hydraulic power supply. A model combustion: from art to science Analysis tools, advanced hardware provide insight into combustion process, refining the cylinder's 'big bang.' The datalinked vehicle In the fields and on the job site with GPS.

Simulating air-conditioning performance A computer program developed by Modine Climate Systems and Modelogics helps determine and optimize air-conditioning system performance. Reduced mass haul-truck design concepts Liebherr Mining trucks adopted a reduced structural mass approach to convert unladen weight directly into payload, while simultaneously incorporating state-of-the-art driveline technology. Optimizing a tractor frame for improved cabin NVH To address an aging agricultural workforce and modern ergonomic guidelines, researchers at Doshisha University and Kubota modeled medium- and large-sized agricultural tractors to reduce vibration and noise and increase comfort. Applying 3d-CAD to turbocharger development Ishkawajima-Harima Heavy Industries has developed a 3d-CAD system for turbochargers. satisfying requirements for digital mockup development.

Off-highway CVTs A continuously variable transmission can improve the fuel efficiency of heavy-duty diesels by matching the engine's torque/speed to the applied load through the smooth torque multiplication of the transmission. Hydraulics for economics The design of a digitally controlled hydraulic fan drive from Denison Hydraulics is said to help diesel engines run leaner and cleaner. Telematics boosts productivity Advances in electronic technology enables equipment owners and operators to monitor not only usage, but location of equipment. A dumper on tracks Industrial vehicles featuring composite rubber-tracked drive systems have become increasingly popular over the past 10 years, carving out a respectable niche in many specialized industries.

Lightpipe design According to Breault Research Organization, any off-highway instrument or control that needs illumination is a candidate for a lightpipe to take light from where it is generated to where it is needed. The biodiesel choice Experts from the Natural Biodiesel Board believe it is time to consider alternatives to the current fuel structure. One solution to rising fuel prices is the pursuit of biodiesel fuels. Understanding machining difficulties in gray iron Bosch Braking Systems' engineers look more closely than usual at iron brake rotor samples to give new insights into critical characteristics of the material. Caterpillar mining for customers With commodity prices low, Caterpillar wants to make mining as productive an enterprise as possible for customers.

All things to all operators Manufacturers of commercial powerplants simultaneously tackle fuel efficiency, performance, and life-cycle costs. Digital morphs the radio landscapes In the world of aerospace, smaller radios are able to handle a larger number of frequencies. Top technologies for 2005 A look back at some of the most significant technological innovations in the news during the past year, as deemed by readers and editors.

Chrysler sees the ICE future The three-year, $30 million Multi-fuel Multiair R&D program with the U.S. DOE is nearing completion. Here's what Chrysler Powertrain engineers have learned as they try to achieve a 25% fuel-efficiency gain. Counteracting cyber-attacks As vehicle systems become more complex and interact with more internal and external elements, the potential for outside intrusion and tampering increases for both vehicles and the transportation infrastructure. Kia moves upscale with 2014 Cadenza The all-new premium sedan is the Korean automaker's 'most technologically advanced' vehicle ever on U.S. roadways. 2014 Corvette: 460 hp, 30 mpg, 1 g, $52,000 No other sports car can match the C7's combination of performance, value, and overall efficiency. Chief Engineer Tadge Juechter provides insight on executing a masterpiece.

Managing software growth An increased emphasis on modeling and autocoding makes it easier to add software-based features and functions, driving a sea change in the way complex automotive systems are designed. Going beyond Bin 5 and Euro 5 An early look at some of the emissions-control and aftertreatment technologies and tools aimed at helping automakers meet future U.S. and European regulations. Finding flexibility Although automation is important to achieving flexibility, manufacturers cannot neglect product design, manufacturing processes, and personnel. Looking for a little help Automotive companies increasingly look outside, offshore to get complex designs finished quickly. The autonomous future Like it or not, cars that drive themselves are on the horizon. Will you trade control for safety? Dodge Ram A keen focus on fuel economy centers on improved aerodynamics, powertrain efficiency, and weight-reducing technologies.

Cadillac CTS GM's all-new global sports sedan makes no excuses in chassis dynamics, body integrity, powertrain performance, premium materials, and overall craftsmanship. Taking control of hybrids Software must monitor and manage many parameters while coordinating the complex operations of the engine, electric motors, and batteries. LIghter, faster, lower cost Ducati's top engineer brought a "maniacal" approach to developing the 1098 superbike. Diesels' brave new year Lean-NOx catalysts, closed-loop cylinder pressure sensing, and homogenous combustion are making "50-states" diesels a reailty. Behind the curtain AEI takes an in-depth look at how the designers and engineers at General Motors took the company's trio of new crossover SUVs from sketchbook to road. Engineering from everywhere With future growth in car and truck sales coming mainly from emerging markets, companies are realigning their engineering operations accordingly.

Safe and sensitive Sensor fusion is the latest data sharing scheme for improving the performance of safety systems. BMW counts down to 1 Series The company's latest entry in the premium compact segment comes to market with rear-wheel drive, 50:50 weight distribution, and longitudinally mounted engines headlined by a powerful turbodiesel. Chevrolet re-engineers Corvette Although the new C6 is shorter and narrower than its predecessor, engineers wanted "more power, more passion, more precision" for the two-seat sportscar. 2005 Honda Odyssey The completely re-engineered model features new technologies from the inside out related to safety, performance, and entertainment. Chrsyler 300 / Dodge Magnum The "it" vehicles for the 2005 model year feature advanced technologies such as cylinder deactivation to go along with Hemi power and distinctive styling. Ford makes space for family vehicles Volvo donates its P2 platform for the new Ford Five Hundred, Freestyle, and Mercury Montego.

Speed is king Motorsports offers automakers a fast way to develop new technologies and quick-thinking engineers. This article explores how DaimlerChrysler, Ford, and General Motors approach motorsports as an engineering tool. Electronics: changing the shape of the automobile The decisions made by the automotive industry the next few years will forever change the shape of the automobile. The electronic technologies to improve fuel economy, increase passenger safety, lower emissions, and improve reliability are evolving quickly, but because of their cost the exact timeframe for their implementation is undecided. Chevrolet Corvette The Z06 is the big news for 2001, the new model having a high-output 5.7-L LS6 V8 developed by GM Powertrain. Innovation meets the mid-size segment The 2001 Chrysler Sebring and Dodge Stratus offer more power, enhanced NVH characteristics, and improved safety. Third-generation M3 The all-new high-performance M3 coupe debuts in North America.

Ultracapacitors charge ahead The limitations of current energy-storage solutions could encourage consideration of these alternative solutions, but more engineering work needs to be done to reduce costs. Technology for all Automotive industry executives expect high-end technologies, once considered only for inclusion in luxury cars, to increasingly make their way into entry- and mid-level vehicles in the very near future. Convergence continues A lot of automotive electronics ground has been covered at the Convergence conferences past, and there's more to come at this year's show in October. Fueling the next generation As hydrogen joins the battle for automotive power with gasoline and diesel, the future could be more choices rather than one winner.

A sense of safety Engineers are looking to combine radars of different ranges, cameras, and sophisticated controls to prevent collisions. Priming the green-car pump In a "perfect storm of opportunity," billions of dollars in federal funding are flowing toward next-generation, made-in-the-U.S. hybrid and electric-vehicle technology. Re-engineering the auto engineer The electrification of the vehicle is boosting demand for engineers with new competencies and skill sets. In Part 1 of this special two-part feature series, AEI examines why the industry needs to encourage and develop its most critical resource-people. Aerodynamics soar Automakers toil to minimize drag and maximize fuel economy.

GM's hybrid SUVs: AEI's Best Engineered Vehicles for 2008 The Chevrolet Tahoe Hybrid and GMC Yukon Hybrid get up to 50% better city and 30% better combined fuel economy while still delivering comparable performance thanks to a thorough vehicle re-engineering and an industry-first 2-mode hybrid-powertrain. Bright outlook for diagnostics Telematics will augment more sophisticated data gathering, but challenges are many. Second-generation biodiesels As traditional fuels become more expensive and scarce, the biofuels industry is scrambling to develop more sustainable sources from nonfood agriculture. Global Viewpoints: North America In this special section, some of the North American automotive industry's top executives discuss the latest trends and their strategies for game-changing vehicle engineering and development.

Spoilt for choice The auto industry's options list includes biofuels, hydrogen, hybrids, fuel cells, and batteries--but will it be all, or nothing at all? Moving eastward The automotive industry spreads and grows, suppliers move to east Europe, environmental issues are crucial--and the companies survive that get everything right. Hands-on solution to reduce emissions Literally driving the environmental necessities home may support technology in engines old and new. Cutting emissions: more answers than questions The European auto industry is struggling with alternative fuels and emissions reduction programs, but potential solutions are many and varied--any may become even more so. Hydrogen, the IC engine, and the future It may be the fuel of the future, but views vary about how hydrogen should be used.

Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.

Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf

Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.