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Increasing the hydroforming knowledge base Tube hydroforming has become a viable economic alternative to various stamping and welding processes in automotive applications. Controlling two-stroke engine emissions With the constant rich operation of two-stroke engines, common design criteria for three-way catalysts fail. DaimlerChrysler technical symposium A year after the merger that created the new corporation, engineers from both groups came together to present a unified technical symposium to review the future direction of the new organization. Here are some highlights of the more significant technical developments. Vertical complex-shape headlamp reflectors Another improvement in lighting technology gives designers increased flexibility in vehicle appearance with no loss in lighting performance. Advances in static and dynamic exhaust system seating Major redesign, combined with minor improvements in simple details, returns significant benefits in sealing.

Frankfurt Motor Show concepts Visitors to the 60th IAA held in September were greeted with 125 world premieres, 60 of which were new vehicles by the world's automotive manufacturers. Prior to the public event, AEI editors scoured the show to put together this special section of Global Vehicles highlighting the best-in-show concept cars. Dynamic rollover testing on the way NHTSA announces that the 'fishhook' manuever, along with the static stability factor, will be used to rate vehicles for rollover propensity beginning with the 2004 model year. Shortening the chain Despite the trend toward increased outsourcing, the integration of compounding and molding operations at molded composite parts maker Composite Products resulted in a leaner and more economical supply chain. NASCAR research and development With the help of a new managing director and R&D center, the popular racing series is pursuing technology to improve safety and level competition.

Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.

Global technologies Much of the excitement surrounding such aircraft as the point-to-point 787, hub-to-hub A380, and 7X business jet is due to the application of new technologies. Engineering a career With an impending shortage of aerospace engineers, industry and academia team to mold future engineering talent for an increasingly global environment. Taking research to the bank Behind the doors of BAE Systems' Advanced Technology Center. Testing toward perfection In a competitive global market, commercial aircraft need to be lighter, faster to market, cheaper to build, easier to maintain, and safer than ever.

Next-generation space transportation NASA narrows its search for a successor to the Space Shuttle. Air-traffic-control modernization "Aerospace Engineering" provides an update of the latest air-traffic management activities taking place in the U.S. and China. Aircraft undercarriage concept Engineers at SUS21 Co. Inc. and the Kyoto Institute of Technology have developed an aircraft suspension system that features shock isolation to reduce abrupt deceleration and impact force on aircraft wheels. Simulating Superplastic forming BAE Systems' engineers developed modeling tools and techniques to optimize superplastic forming of titanium structures.

Bending light Lighting technology is becoming more intelligent and adaptive as OEMs and suppliers develop systems that are more integrated into vehicle electronics systems for greater performance and safety. Top technologies of the year The world's automakers and suppliers were busy in 2002 equipping production vehicles with significant new technology. The editors review some of those significant "game changing" innovations for the past model year. Testing on the move Advances in mobile data acquisition, such as those from HBM, have helped engineers move the testing of vehicles from the laboratory to the road. Producing an all-new powertrain Ford and International each revamped a plant to build a new powertrain for Ford's super-duty trucks and Excursion sport utility vehicle. Making plastic parts New ways of forming plastics for automotive components were revealed at an annual contest sponsored by the Society of Plastics Engineers.

High-speed education @ formula hybrid event Annual competition provides a hands-on learning experience for undergraduate and graduate engineering students. Body-shaped for supermileage Six different single-occupant vehicles designed and built by teams of collegiate engineering students snared four-digit fuel economy at Eaton Corp.'s Marshall, MI, test track during the 31st annual SAE Supermileage competition in June. Mercedes-AMG goes with the current flow Opening the doors on new technology. First flight approaches for 'disruptive' new UAV engine An earlier iteration of UAS' Nightwind 2 in flight, powered by an off-the-shelf industrial engine. Three resume tips for college grads Employers often hire recent graduates to mold new hires to their own corporate culture and work philosophy, leading some employers to look more for potential than for specific experience.