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Technical Paper

Vehicle Validation for Pressure Estimation Algorithms of Decoupled EHB Based on Actuator Characteristics and Vehicle Dynamics

2020-04-14
2020-01-0210
Recently, electro-hydraulic brake systems (EHB) has been developed to take place of the vacuum booster, having the advantage of faster pressure build-up and continuous pressure regulation. In contrast to the vacuum booster, the pressure estimation for EHB is worth to be studied due to its abundant resource (i.e. electric motor) and cost-effective benefit. This work improves an interconnected pressure estimation algorithm (IPEA) based on actuator characteristics by introducing the vehicle dynamics and validates it via vehicle tests. Considering the previous IPEA as the prior pressure estimation, the wheel speed feedback is used for modification via a proportional-integral (PI) observer. Superior to the IPEA based on actuator characteristics, the proposed PEA improves the accuracy by more than 20% under the mismatch of pressure-position relation.
Journal Article

The Influences of the Subframe Flexibility on Handling and Stability Simulation When Using ADAMS/Car

2016-04-05
2016-01-1637
To analyze the K&C (kinematics and compliance), handling and stability performance of the vehicle chassis, some simulations are usually performed using a multi-body dynamics software named ADAMS. This software introduces assumptions that simplify the components of the suspension as rigid bodies. However, these assumptions weaken the accuracy of the simulation of ADAMS. Therefore the use of flexible bodies in K&C and handling and stability simulation in ADAMS is needed to conduct more precise suspension system designs. This paper mainly analyses the influences of the subframe flexibility on handling and stability simulation in ADAMS/Car. Two complete vehicle models are built using ADAMS/Car and Hypermesh. The only difference between the two models is the subframe of the front McPherson suspension. One of the subframes is simplified as a rigid body. The other one is a flexible body built using the MNF file from Hypermesh.
Journal Article

Anti-Lock Braking System Control Design on An Integrated-Electro-Hydraulic Braking System

2017-03-28
2017-01-1578
Two control strategies, safety preferred control and master cylinder oscillation control, were designed for anti-lock braking on a novel integrated-electro-hydraulic braking system (I-EHB) which has only four solenoid valves in its innovative hydraulic control unit (HCU) instead of eight in a traditional one. The main idea of safety preferred control is to reduce the hydraulic pressure provided by the motor in the master cylinder whenever a wheel tends to be locking even if some of the other wheels may need more braking torque. In contrast, regarding master cylinder oscillation control, a sinusoidal signal is given to the motor making the hydraulic pressure in the master cylinder oscillate in certain frequency and amplitude. Hardware-in-the-loop simulations were conducted to verify the effectiveness of the two control strategies mentioned above and to evaluate them.
Technical Paper

An Integrated-Electro-Hydraulic Brake System for Active Safety

2016-04-05
2016-01-1640
An integrated-electro-hydraulic brake system (I-EHB) is presented to fulfill the requirements of active safety. Because I-EHB can control the brake pressure accurately and fast. Furthermore I-EHB is a decoupled system, so it could make the maximum regenerative braking while offers the same brake pedal feeling and also good for ADAS and unmanned driving application. Based on the analysis of current electrohydraulic brake systems, regulation requirements and the requirements for brake system, the operating mode requirements of I-EHB are formed. Furthermore, system topological structure and a conceptual design are proposed. After the selection of key components, the parameter design is accomplished by modeling the system. According to the above-mentioned design method, an I-EHB prototype and test rig is made. Through the test rig, characteristics of the system are tested. Results show that this I-EHB system responded rapidly.
Technical Paper

Hydraulic Control of Integrated Electronic Hydraulic Brake System based on Command Feed-Forward

2016-04-05
2016-01-1658
With the development of vehicle electrification, electronic hydraulic brake system is gradually applied. Many companies have introduced products related to integrated electronic hydraulic brake system (I-EHB). In this paper, an I-EHB system is introduced, which uses the motor to drive the reduction mechanism as a power source for braking. The reduction mechanism is composed of a turbine, a worm, a gear and a rack. A control method based on command feed-forward is proposed to improve the hydraulic pressure control of I-EHB. Based on previous research, we simplify the system to first order system, and the theoretical design of the command feed-forward compensator is carried out. The feed-forward controller is applied, including the velocity feed-forward and the acceleration feed-forward, to improve the response speed and tracking effect of the system.
Technical Paper

Vehicle Stability Criterion Research Based on Phase Plane Method

2017-03-28
2017-01-1560
In this paper, a novel method is proposed to establish the vehicle yaw stability criterion based on the sideslip angle-yaw rate (β-r) phase plane method. First, nonlinear two degrees of freedom vehicle analysis model is established by adopting the Magic Formula of nonlinear tire model. Then, according to the model in the Matlab/Simulink environment, the β-r phase plane is gained. Emphatically, the effects of different driving conditions (front wheels steering angle, road adhesion coefficient and speed) on the stability boundaries of the phase plane are analyzed. Through a large number of simulation analysis, results show that there are two types of phase plane: curve stability region and diamond stability region, and the judgment method of the vehicle stability domain type under different driving conditions is solved.
Technical Paper

Speed Tracking Control for All-Terrain Vehicle Considering Road Slope and Saturation Constraint of Actuator

2017-09-23
2017-01-1953
In this paper, a speed tracking controller is designed for the All-terrain vehicles. The method of feedforward with state variable feedback based on conditional integrators is adopted by the proposed control algorithm. The feedforward is designed considering the influence of the road slope on the longitudinal dynamics, which makes the All-terrain vehicles satisfy the acceleration demand of the upper controller when it tracks the desired speed on the road with slope varying greatly. The road slope is estimated based on a combined kinematic and dynamic model. This method solves the problem that road slope estimation requires an accurate vehicle dynamic model and are susceptible to acceleration sensor bias. Based on the vehicle dynamic model and the nonlinear tire model, the method of conditional integration is used in the state variable feedback, which considers the saturation constraint of the actuator with the intention of preventing the divergent integral operation.
Technical Paper

Hydraulic Control of Integrated Electronic Hydraulic Brake System Based on LuGre Friction Model

2017-09-17
2017-01-2513
In this paper, an integrated electronic hydraulic brake(I-EHB) system is introduced, which is mainly composed of a motor, a worm gear, a worm, a gear, a rack etc. The friction leads the system to the creeping phenomenon and the dead zone. These phenomenon seriously affect the response speed and the hydraulic pressure control .In order to realize the accurate hydraulic pressure control of I-EHB system, a new friction compensation control method is proposed based on LuGre dynamic friction model. And the theoretical design of adaptive control method is designed based on the feedback of the master cylinder pressure and the operating state of the system. Then the stability of the control method is proved by Lyapunov theorem. A co-simulation model is built with Matlab/Simulink and AMESim, so as to prove the validity of the control method.
Technical Paper

Vehicle Sideslip Angle Estimation Considering the Tire Pneumatic Trail Variation

2018-04-03
2018-01-0571
Vehicle sideslip angle is significant for electronic stability control devices and hard to estimate due to the nonlinear and uncertain vehicle and tire dynamics. In this paper, based on the two track vehicle dynamic model considering the tire pneumatic trail variation, the vehicle sideslip angle estimation method was proposed. First, the extra steering angle of each wheel caused by kinematics and compliance characteristics of the steering system and suspension system was analyzed. The steering angle estimation method was designed. Since the pneumatic trail would vary with different tire slip angle, distances between the center of gravity (COG) and front&rear axle also change with the tire slip angle. Then, based on the dynamic pneumatic trail and estimated steering angle, we modified the traditional two track vehicle dynamic model using a brush tire model. This model matches the vehicle dynamics more accurately.
Technical Paper

Vehicle Sideslip Angle Estimation: A Review

2018-04-03
2018-01-0569
Vehicle sideslip angle estimation is of great importance to the vehicle stability control as it could not be measured directly by ordinary vehicle-mounted sensors. As a result, researchers worldwide have carried out comprehensive research in estimating the vehicle sideslip angle. First, as the attitude would affect the acceleration information measured by the IMU directly, different kinds of vehicle attitude estimation methods with multi-sensor fusion are presented. Then, the estimation algorithms of the vehicle sideslip angle are classified into the following three aspects: kinematic model based method, dynamic model based method, and fusion method. The characteristics of different estimation algorithms are also discussed. Finally, the conclusion and development trend of the sideslip angle estimation are prospected.
Technical Paper

Study of Stability Control for Electric Vehicles with Active Control Differential

2013-04-08
2013-01-0715
This article conducts a research on the active control differential (ACD) yaw moment stability control for central motor driven automobiles. By calculation, the active control differential yaw moment generation ability which is limited by the maximum differential twist ratio and the motor output torque is not enough compared with traditional Electronic Stability Program (ESP). A Matlab and CarSim joint simulation is applied on double lane change and sine wave steering input condition, through which the active control differential effect is analyzed. It is concluded that yaw moment control using active control differential has improved the steering sensitivity and yaw rate tracking effect to some extent in double lane change test and it also has been verified that it works effectively to keep the stability of the vehicle in sine wave test.
Technical Paper

An Anti-Lock Braking Control Strategy for 4WD Electric Vehicle Based on Variable Structure Control

2013-04-08
2013-01-0717
Based on the four-wheel-drive electric vehicle (4WD EV), a variable structure control (VSC) strategy is designed in this paper for the anti-lock braking control. With nonpeak friction coefficient as target, sign judgment method of switch function in this VSC strategy is improved and a new control algorithm is proposed. The improved VSC strategy is made robust to the parameters of the algorithm and verified by the computer simulation as well as the hard-in-loop test. The results show that the slip rate can be controlled to a point in the stable area near the optimal slip ratio and the control strategy can effectively realize the anti-lock braking control.
Technical Paper

Braking Pressure Tracking Control of a Pressure Sensor Unequipped Electro-Hydraulic Booster Based on a Nonlinear Observer

2018-04-03
2018-01-0581
BBW (Brake-by-wire) can increase the vehicle safety performance due to high control accuracy and fast response speed. As one solution of BBW, the novel Integrated-electro-hydraulic brake system (I-EHB) is proposed, which consists of electro-hydraulic booster and hydraulic pressure control unit. The electro-hydraulic booster is activated by an electric motor that driving linear motion mechanism to directly produce the master cylinder pressure. With electro-hydraulic booster as an actuator, the hydraulic pressure control problem is a key issue. Most literatures deal with the pressure control issue based on the feedback pressure signal measured by pressure sensor. As far as the authors are aware, none of the proposed techniques takes into account the pressure sensor unequipped BBW. In this paper, there is no pressure feedback signal, but there is only position feedback signal measured by position sensor for control law design.
Technical Paper

Optimal Torque Allocation for Distributed Drive Electric Skid-Steered Vehicles Based on Energy Efficiency

2018-04-03
2018-01-0579
Steering of skid-steered vehicles without steering mechanism is realized by differential drive/brake torque generated from in-wheel motors at left and right sides. Compared to traditional Ackerman-steered vehicles, skid-steered vehicles consume much more energy while steering due to greater steering resistance. Torque allocation is critical to the distributed drive skid-steered vehicles, since it influences not only steering performance, but also energy efficiency. In this paper, the dynamic characteristics of six-wheeled skid-steered vehicles were analyzed, and a 2-DOF vehicle model was established, which is important for both motion tracking control and torque allocation. Furthermore, a hierarchical controller was proposed. Considering tire force characteristics and tire slip, the upper layer calculates the generalized force and desired yaw moment based on anti-windup PI (proportion-integral) control method.
Technical Paper

Efficient Trajectory Planning for Tractor-Trailer Vehicles with an Incremental Optimization Solving Algorithm

2022-03-29
2022-01-0138
A tractor-trailer vehicle (TTV) consists of an actuated tractor attached with several full trailers. Because of its nonlinear and noncompleted constraints, it is a challenging task to avoid collisions for path planner. In this paper, we propose an efficient method to plan an optimal trajectory for TTV to reach the destination without any collision. To deal with the complicated constraints, the trajectory planning problem is formulated as an optimal control problem uniformly, which can be solved by the interior point method. A novel incremental optimization solving algorithm (IOSA) is proposed to accelerate the optimization process, which makes the number of trailers and the size of obstacles increase asynchronously. Simulation experiments are carried out in two scenarios with static obstacles. Compared with other methods, the results show that the planning method with IOSA outperforms in the efficiency.
Technical Paper

Control of Novel Integrated-Electro-Hydraulic Brake System for Automotive

2015-09-27
2015-01-2699
With the electrification and intelligentialization of vehicle, requirements on more intelligent and integrated brake system are put forward. A novel integrated-electro-hydraulic brake system (I-EHB) for automotive is presented to fulfill these requirements. I-EHB is consisted of active power source (APS), pedal feel emulator (PFE), electro control unit (ECU) and hydraulic control unit (HCU). The system characteristics of I-EHB are tested through test rig. According to characteristics experiments, friction and non-linear phenomena in hydraulic pressure control are found. In order to overcome these phenomena in control of I-EHB, chatter-compensation is adopted based on experiment analysis. Algorithm are tested and optimized through test rig. As a result, through chatter-compensation the hydraulic pressure is controlled accurately and chatter-compensation is optimized for different working conditions.
Technical Paper

A Control Allocation Strategy for Electric Vehicles with In-wheel Motors and Hydraulic Brake System

2015-04-14
2015-01-1600
Distributed drive electric vehicle (EV) is driven by four independent hub motors mounted directly in wheels and retains traditional hydraulic brake system. So it can quickly produce driving/braking motor torque and large stable hydraulic braking force. In this paper a new control allocation strategy for distributed drive electric vehicle is proposed to improve vehicle's lateral stability performance. It exploits the quick response of motor torque and controllable hydraulic pressure of the hydraulic brake system. The allocation strategy consists of two sections. The first section uses an optimal allocation controller to calculate the total longitudinal force of each wheel. In the controller, a dynamic efficiency matrix is designed via local linearization to improve lateral stability control performance, as it considers the influence of tire coupling characteristics over yaw moment control in extreme situations.
Technical Paper

Pressure Estimation Algorithms in Decoupled Electro-Hydraulic Brake System Considering the Friction and Pressure-Position Relationship

2019-04-02
2019-01-0438
This paper presents several pressure estimation algorithms (PEAs) for a decoupled electro-hydraulic brake system (EHB), which is driven by an electric motor + reduction gear. Most of the pressure control solutions are based on standard pressure-based feedback control, requiring a pressure signal. Although the pressure sensor can produce the pressure feedback signal, it will increase cost and enlarge installation space. The rotation angle of electric motor is available by the built-in sensor, so the pressure can be estimated by using the rotation angle. Considering the typical nonlinearities (i.e. friction, pressure-position relationship) and uncertainties (i.e. disturbance caused by friction model), the estimation-oriented model is established. The LuGre model is selected to describe the friction, and the pressure-position relationship is fitted by a quadratic polynomial.
Technical Paper

Decision-Making for Intelligent Vehicle Considering Uncertainty of Road Adhesion Coefficient Estimation: Autonomous Emergency Braking Case

2020-10-29
2020-01-5109
Since data processing methods could not completely eliminate the uncertainty of signals, it is a key issue for stable and robust decision-making for uncertainty tolerance of intelligent vehicles. In this paper, a decision-making for an Autonomous Emergency Braking (AEB) case considering the uncertainty of road adhesion coefficient estimation (RACE) is proposed. Firstly, the 3σ criterion is employed to classify the confidence in order to establish the decision-making mechanism considering the signal uncertainty of RACE. Secondly, the model for AEB with the uncertainty of the road adhesion coefficient estimated is designed based on the Seungwuk Moon model. Thirdly, a CCRs and CCRm scenario was designed to verify the feasibility in reference to the European New Car Assessment Programme (Euro NCAP) standard. Finally, the results of 10,000 cycles test illustrate that the proposed method is stable and could significantly improve the safety confidence both in the CCRs and CCRm scenarios.
Technical Paper

Electro-Hydraulic Composite Braking Control Optimization for Front-Wheel-Driven Electric Vehicles Equipped with Integrated Electro-Hydraulic Braking System

2023-11-05
2023-01-1864
With the development of brake-by-wire technology, electro-hydraulic composite braking technology came into being. This technology distributes the total braking force demand into motor regenerative braking force and hydraulic braking force, and can achieve a high energy recovery rate. The existing composite braking control belongs to single-channel control, i.e., the four wheel braking pressures are always the same, so the hydraulic braking force distribution relationship of the front and rear wheels does not change. For single-axle-driven electric vehicles, the additional regenerative braking force on the driven wheels will destroy the original braking force distribution relationship, resulting in reduced braking efficiency of the driven wheels, which are much easier to lock under poor road adhesion conditions.
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