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Principles of Metallurgy

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This online course teaches the basic microscopic structures present inside of metals, how these structures and metal composition influence metal strength, and how these structures can be modified using common manufacturing processes to obtain specific mechanical properties. Several examples are presented to demonstrate how common alloying and manufacturing methods are used to modify the microscopic structures and properties of metals. It includes twelve modules that are five to 25 minutes in length, followed by a quiz.
Training / Education

Metallurgy of Steel: Principles

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This online course teaches the phases and microstructures that form in steels, their effects on steel properties, the microstructure changes that occur when steel is heated and cooled, the effects of carbon content and cooling rate on the microstructures that form. Also, how to read the iron-carbon phase diagram will be discussed. All this information is applicable to understanding the effects of steel heat treating processes and heat treating process parameters on the microstructure and properties of heat treated plain carbon, low-alloy, and tools steels. The course is divided into six modules followed by a quiz.
Training / Education

Tensile Testing

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This online course teaches about tensile testing of metals with a focus on how the testing is performed and tensile properties are measured. It includes one module followed by a quiz.
Training / Education

Metallurgy of Steel Through Hardening

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This online course teaches about the metallurgy of the following steel through hardening processes: quench and temper, martempering, and austempering. Participants will learn about the effects of heat treating temperature and cooling rate on steel microstructure and properties, and the effects of the interaction between heat treating process parameters and steel composition on through hardened steel microstructure and strength. This course takes one hour to complete.
Training / Education

Metallurgy of Precipitation Strengthening

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This online course teaches about the microscopic changes that take place in a precipitation strengthened alloy and their effects on the properties of the alloy. The effects of the different heat treating steps (solution treatment, quench, and aging) and heat treating process parameters (solution treatment temperature and time, quench rate, and aging temperature and time) on the alloy microstructure and the effects on alloy strength are discussed. The course is divided into five modules followed by a quiz.
Training / Education

Hardness Testing

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This online course focuses on Rockwell and Brinell hardness testing and Vickers and Knoop microhardness testing. Participants will learn about how the tests are performed, test sample requirements, test parameter selection, and testing requirements. The course can be completed in 30 minutes.
Training / Education

Corrosion of Metals

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This online course teaches about corrosion of metals. The physics of corrosion is explored as a background for the discussion of seven common types of corrosion (uniform, galvanic, crevice, pitting, intergranular, stress corrosion cracking, and dealloying). Students will learn why and how corrosion occurs and methods for controlling corrosion. It includes eleven modules followed by a quiz.
Training / Education

Wrought Aluminum Metallurgy

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There are a wide variety of wrought aluminum alloys, each developed to provide specific properties. Getting the strength you need in an aluminum alloy requires knowledge of the effects of alloy composition, cold-working, and heat treating on aluminum metallurgy and properties. A good understanding of how aluminum alloys behave and what can be done to modify their properties is critical for being more productive and profitable. The course takes about one hour to complete and consists of one module and a final exam. Also, quizzes and problems give you opportunities to apply the concepts taught.
Training / Education

Metallurgy of Steel Case Hardening

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This online course discusses common steel case hardening processes and how they are used to modify the surface layers of steels to obtain specific mechanical properties. Participants will learn about the process parameters and how they affect case composition, depth, microstructure, and properties. The course takes one hour to complete.
Training / Education

Adhesives Bundle

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Manufacturers increasingly rely on adhesives to assemble a variety of products, such as cars, computers, furniture, and toys. An adhesive is a substance used to join two or more materials. Adhesive bonding is the process of placing an adhesive between two surfaces, or substrates, and allowing it to harden, or cure. Structural adhesives are most commonly used in adhesive bonding, since they can easily withstand heavy loads. Epoxies, anaerobics, acrylics, silicones, urethanes, and cyanoacrylates are commonly used structural adhesives. These courses explain the fundamental concepts of adhesive bonding as they apply to product assembly.
Training / Education

Nickel Metal Hydride (NiMH) Hybrid Battery Systems

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This course from SAE International training partner, FutureTech*, is a MUST for everyone servicing hybrid vehicles. NiMH battery systems continue primary battery technology in hybrid vehicles and have been since the 2000 model year. If a technical professional doesn’t know the fundamentals of NiMH operation it is impossible for them to perform a solid diagnosis or repair. This course will concentrate on the NiMH technology, how it performs as it ages, how it can effect vehicle performance and fuel economy, and how to test it by using a scan tool.
Training / Education

Introduction to Cooling Airflow Systems Web Seminar RePlay

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Vehicle functional requirements, diesel emission regulations, and subsystem thermal limits all have a direct impact on the design of a powertrain cooling airflow system. Severe duty cycles, minimal ram air, fouling, and sometimes unconventional package layouts present unique challenges to the designer. This course introduces many airflow integration issues and vehicle-level trade-offs that effect system performance and drive the design. The goal of this course is to introduce engineers and managers to the basic principles of diesel cooling airflow systems for commercial and off-road vehicles.
Training / Education

Vehicle Sound Package Materials Web Seminar RePlay

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This four-session course provides a detailed understanding of the source – path-receiver relationship for developing appropriate sound package treatments in vehicles, including automobiles, commercial vehicles, and other transportation devices. The web seminar provides a detailed overview of absorption, attenuation (barrier), and damping materials and how to evaluate their performances on material, component, and vehicle level applications. A significant part of this course is the case studies that demonstrate how properly designed sound package materials successfully address vehicle noise issues.
Training / Education

Materials Degradation in Mechanical Design: Wear, Corrosion, Fatigue and their Interactions Web Seminar RePlay

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Materials degradation from environmental conditions is a common factor that will often occur in mechanical equipment used in every type of environment. These processes can frequently materialize in unpredicted and harmful ways, especially when they interact and lead to early component damage or failure. Captured from five, two-hour sessions, this course summarizes the mechanisms that cause materials and mechanical components to degrade in service through exposure to deleterious mechanical and environmental conditions.
Training / Education

Fundamentals of Modern Vehicle Transmissions

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Today’s vehicles apply the primary function of a transmission: to couple the engine to the driveline and provide torque ratios between the two. How is this achieved? This on-demand course will familiarize you with the operational theories and functional principles of modern vehicle transmission systems designed to achieve the most efficient engine operation. Participants will learn about current designs, the components and sub-systems used, their functional modes, how they operate, and interrelationships.
Training / Education

Introduction to Materials Bundle

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The following six on-demand courses are included in the Introduction to Materials bundle.  Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties  This course provides an an overview of manufacturing materials and their physical properties, including thermal, electrical, and magnetic properties and introduces volumetric characteristics, such as mass, weight, and density.
Training / Education

High Temperature Materials Bundle

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Metals and alloys all have different melting ranges depending on their chemistry. High temperature metals are much harder at room temperature, have exceptionally high melting points (usually above 2000 degree Celsius), and are resistant to wear, corrosion and deformation. The following five on-demand courses are included in the High Temperature Materials bundle.  Each course is approximately one-hour in duration. See Topics/Outline for additional details.
Training / Education

Polymers Bundle

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Polymers are thermoplastic, meaning that once the polymer is formed, it can be heated and reformed repeatedly. Both synthetic and natural polymers play an essential role because of their broad range of properties. Polymers are relatively low-cost and allow for a wide range of characteristics and colors. Polymers can be both thermal and electrical insulators and very resistant to chemicals. The following five on-demand courses are included in the Polymers bundle.  Each course is approximately one-hour in duration. See Topics/Outline for additional details.
Training / Education

Nonferrous Metals Bundle

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Nonferrous materials are malleable, are non-magnetic, and have no iron content which gives them higher resistance to rust and corrosion. The following five on-demand courses are included in the Nonferrous Metals bundle.  Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties  This course provides an an overview of manufacturing materials and their physical properties, including thermal, electrical, and magnetic properties and introduces volumetric characteristics, such as mass, weight, and density.
Training / Education

Ferrous Metals Bundle: Steel and Cast Iron

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Ferrous metals contain iron and are prized for their tensile strength and durability.  Most are magnetic and contain a high carbon content which generally makes them, with the exception of wrought iron and stainless steel, vulnerable to rust. The following seven on-demand courses are included in the Ferrous Materials Bundle: Steel and Cast Iron.  Each course is approximately one-hour in duration. See Topics/Outline for additional details.
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