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Presented are the technique, mathematical model and software for implementation of the optimal design of the radiators in terms of the criterion of the minimum total mass with the added mass of the power board system accounted for. The mathematical model takes into account the losses of pressure required for pumping the heat-transfer fluid through the hydraulic system of the radiator. The optimum values of the geometric parameters of the radiator and heat-transfer fluid flow rate are determined. The generalized geometric programming algorithm is used for optimization. Obtained are the results of solution as regards the radiators of the Orbital space station “MIR” research module. The recommendations covering reduction of the design mass of the radiators are disclosed. Both the technique the results can be used in design of other radiator systems of the space stations.

This paper deals with review of the issues associated with modelling the dynamic processes in the spacecraft two-phase thermal control systems. The work presents the results of modelling the nonstationary conditions of the evaporative and condensation heat exchangers functioning, investigates their response to the characteristic external influences. Disclosed are the results of the computer-aided modelling the two-phase thermal control system with a pump. The dynamic characteristics of the change in the inputs of pressures, temperatures and vapour content of a coolant in various branches of the system, as well as the lengths of the heat transfer zones in the evaporator and condenser under effect of the typical disturbing actions are obtained. The attained transients are analyzed.

Because it is common to attach plastic parts to other plastic, metal, or ceramic assemblies with mechanical fasteners that are often stronger and stiffer than the plastic with which they are mated, it is important to be able to predict the retention of the fastener in the polymeric component. The ability to predict this information allows engineers to more accurately estimate length of part service life. A study was initiated to understand the behavior of threaded fasteners in bosses molded from engineering thermoplastic resins. The study examined fastening dynamics during and after insertion of the fastener and the effects of friction on the subsequent performance of the resin. Tests were conducted at ambient temperatures over a range of torques and loads using several fixtures that were specially designed for the study. Materials evaluated include modified-polyphenylene ether (M-PPE), polyetherimide (PEI), polybutylene terephthalate (PBT), and polycarbonate (PC).

A process for creating a Customer Correlated, Accelerated, Life Test is presented. This process, which results in a model for predicting reliability, has been applied to a cold weather piston scuff problem. In this paper, the authors will discuss development of frequency distributions for customer environmental and operational use, establishment of customer based failure criteria, development of an accelerated test based on degradation, selection of testing strategies, data analyses, and measurement techniques.

NVH requirements are critical in new driveline developments. Failure modes due to resonances must be carefully analyzed and potential root causes must have adequate countermeasures. One of the most common root causes is the modal alignment. This work shows the steps to design and optimize a new plastic bracket for an automotive half shaft bearing. This bracket replaces a very stiff bracket, made of cast iron. The initial design of plastic bracket was not stiff enough to bring natural frequency of the system above engine second order excitation at maximum speed. The complete power pack was modeled and NVH CAE analysis was performed. The CAE outputs included Driving Point Response, Frequency Response Function and Modal analysis. The boundary conditions were discussed deep in detail to make sure the models represented actual system.