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The new General Motors 2-mode hybrid transmission for front-wheel-drive vehicles has been incorporated into a 2009 Saturn Vue by the West Virginia University EcoCAR team. The 2-mode hybrid transmission can operate in either one of two electrically variable transmission modes or four fixed gear modes although only the electrically variable modes were explored in this paper. Other major power train components include a GM 1.3L SDE turbo diesel engine fueled with B20 biodiesel and an A123 Systems 12.9 kWh lithium-ion battery system. Two additional vehicle controllers were integrated for tailpipe emission control, CAN message integration, and power train hybridization control. Control laws for producing maximum fuel efficiency were implemented and include such features as engine auto-stop, regenerative braking and optimized engine operation. The engine operating range is confined to a high efficiency area that improves the overall combined engine and electric motor efficiency.

West Virginia University (WVU) is a participant in EcoCAR - The NeXt Challenge, an Advanced Vehicle Technology Competition sponsored by the U.S. Department of Energy, and General Motors Corporation. During the first year of the competition, the goal of the WVU EcoEvolution Team was to design a novel hybrid-electric powertrain for a 2009 Saturn Vue to increase pump-to-wheels fuel economy, reduce criteria tailpipe emissions and well-to-wheels greenhouse gas emissions (GHG) while maintaining or improving performance and utility. To this end, WVU designed a 2-Mode split-parallel diesel-electric hybrid system. Key elements of the hybrid powertrain include a General Motors 1.3L SDE Turbo Diesel engine, a General Motors Corporation 2-Mode electrically variable transmission (EVT) and an A123 Systems Lithium-Ion battery system. The engine will be fueled on a blend of 20% soy-derived biodiesel and 80% petroleum-derived ultra-low sulfur diesel fuel (B20).

Particulate emission control from diesel engines is one of the major concerns in the urban areas in California. Recently, regulations have been proposed for stringent PM emission requirements from both existing and new diesel engines. As a result, particulate emission control from urban diesel engines using advanced particulate filter technology is being evaluated at several locations in California. Although ceramic based particle filters are well known for high PM reductions, the lack of effective and durable regeneration system has limited their applications. The continuously regenerated diesel particulate filter (CRDPF) technology discussed in this presentation, solves this problem by catalytically oxidizing NO present in the diesel exhaust to NO2 which is utilized to continuously combust the engine soot under the typical diesel engine operating condition.

Selective Catalytic Reduction (SCR), using urea injection, is being examined as a method for substantial reduction of oxides of nitrogen (NOx) for diesel engines, but the urea injection rates must be controlled to match the NOx production which may need to be predicted during open loop control. Unfortunately NOx is usually measured in the laboratory using a full-scale dilution tunnel and chemiluminescent analyzer, which cause delay and diffusion (in time) of the true manifold NOx concentration. Similarly, delay and diffusion of measurements of all emissions cause the task of creating instantaneous emissions models for vehicle simulations more difficult. Data were obtained to relate injections of carbon dioxide (CO2) into a tunnel with analyzer measurements. The analyzer response was found to match a gamma distribution of the input pulse, so that the analyzer output could be modeled from the tunnel CO2 input.

Diesel Particulate Filters (DPFs) are well assessed exhaust aftertreatment devices currently equipping almost every modern diesel engine to comply with the most stringent emission standards. However, an accurate estimation of soot content (loading) is critical to managing the regeneration of DPFs in order to attain optimal behavior of the whole engine-after-treatment assembly, and minimize fuel consumption. Real-time models can be used to address challenges posed by advanced control systems, such as the integration of the DPF with the engine or other critical aftertreatment components or to develop model-based OBD sensors. One of the major hurdles in such applications is the accurate estimation of engine Particulate Matter (PM) emissions as a function of time. Such data would be required as input data for any kind of accurate models. The most accurate way consists of employing soot sensors to gather the real transient soot emissions signal, which will serve as an input to the model.

Stringent emission regulations have forced drastic technological improvements in diesel after treatment systems, particularly in reducing Particulate Matter (PM) emissions. Those improvements generally regard the use of Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF) and lately also the use of Selective Catalyst Reduction (SCR) systems along with improved engine control strategies for reduction of NOx emissions from these engines. Studies that have led to these technological advancements were made in controlled laboratory environment and are not representative of real world emissions from these engines or vehicles. In addition, formation and evolution of PM from these engines are extremely sensitive to overall changes in the dilution process.

Specific aspects of a study aimed at developing a microwave assisted regeneration system for diesel particulate traps are discussed. Results from thermal and microwave characteristic studies carried out in the initial phase of the study are reported. The critical parameters that need to be optimized, for achieving controlled regeneration, are microwave preheating time period, regenerative air supply, regenerative air temperature, and soot deposition. Using a 1000 W magnetron, power measurements were made to select the best waveguide configuration for optimized transmission. A six cylinder naturally aspirated, indirect injection diesel engine was retrofitted with a customized exhaust system that included a Corning EX80 (5.66″ × 6.00″) type ceramic particulate trap. An automated exhaust bypass system enabled trap loading and subsequent regeneration with a customized microwave regeneration system. The paper discusses the salient details of both on-line and off-line regeneration setups.

Hybrid-electric transit buses offer benefits over conventional transit buses of comparable capacity. These benefits include reduced fuel consumption, reduced emissions and the utilization of smaller engines. Factors allowing for these benefits are the use of regenerative braking and reductions in engine transient operation through sophisticated power management systems. However, characterization of emissions from these buses represents new territory: the whole vehicle must be tested to estimate real world tailpipe emissions levels and fuel economy. The West Virginia University Transportable Heavy Duty Emissions Testing Laboratories were used to characterize emissions from diesel hybrid-electric powered as well as diesel and natural gas powered transit buses in Boston, MA and New York City.

Relationships between diesel particulate matter (PM) mass and gaseous emissions mass produced by engines have been explored to determine whether any gaseous species may be used as surrogates to infer PM quantitatively. It was recognized that sulfur content of fuel might independently influence PM mass, since PM historically is composed of elemental carbon, organic carbon, sulfuric acid, ash and wear particles. Previous research has suggested that PM may be correlated with carbon monoxide (CO) for an engine that is exercised through a variety of speed and load cycles, but that the correlation does not extend to a group of engines. Large databases from the E-55/59 and Gasoline/Diesel PM Split programs were employed, along with the IBIS bus emissions database and several additional data sets for on- and off-road engines to examine possible relationships.

Racing continues to be the singular, preeminent source of powertrain development for automakers worldwide. Engineering teams rely on motorsports for the latest prototype testing and research. Endurance racing provides the harshest and most illuminating stage for system design validation of any motorsport competition. While advancements throughout the 20th Century brought about dramatic increases in engine power output, the latest developments from endurance racing may be more impactful for fuel efficiency improvements. Hybrid powertrains are a critical area of research for automakers and are being tested on the toughest of scales. Prototype Powertrain in Motorsport Endurance Racing brings together ten vital SAE technical papers and SAE Automotive Engineering magazine articles surrounding the advancements of hybrid powertrains in motorsports.