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Journal Article

A Novel ZSB-PAM Power Regulation Method Applied in Wireless Charging System for Vehicular Power Batteries

2015-04-14
2015-01-1194
Wireless charging system for vehicular power batteries is becoming more and more popular. As one of important issues, charging power regulation is indispensable for online control, especially when the distance or angle between chassis and ground changes. This paper proposes a novel power regulation method named Z-Source-Based Pulse-Amplitude-Modulation (ZSB-PAM), which has not been mentioned in the literatures yet. The ZSB-PAM employs a unique impedance network (two pairs of inductors and capacitors connected in X shape) to couple the cascaded H Bridge to the power source. By controlling the shoot-through state of H bridge, the input voltage to H bridge can be boosted, thus the transmitter current can be adjusted, and hence, charging current and power for batteries. A LCL-LCL resonant topology is adopted as the main transfer energy carrier, for it can work with a unity power factor and have the current source characteristic which is suitable for battery charging.
Technical Paper

Recent Progress on In-Situ Monitoring and Mechanism Study of Battery Thermal Runaway Process

2020-04-14
2020-01-0861
Lithium-ion batteries (LIBs) with relatively high energy, power density and eco-friendly characteristic are considered as a vital energy source in consumer market of portable electronics and transportation sector especially in electric vehicles (EVs). To meet the higher capacity requirements, the nickel-rich LIBs with higher capacity has been used as the commercial power batteries. However, the battery with higher energy density is more destructive, which could result in thermal runaway accidents and make the battery safety issues become more and more prominent. Thermal runaway of LIBs is one of the key scientific problems in safety issues. Until now, the inducement of thermal runaway process is complicated which perplex researchers and industry a lot. On the one hand, the internal mechanism about thermal runaway should be deeply studied. On the other hand, in-situ monitoring should be developed to supply the mechanism study and early warning.
Technical Paper

A Study of Parameter Inconsistency Evolution Pattern in Parallel-Connected Battery Modules

2017-03-28
2017-01-1194
Parallel-connected modules have been widely used in battery packs for electric vehicles nowadays. Unlike series-connected modules, the direct state inconsistency caused by parameter inconsistency in parallel modules is current and temperature non-uniformity, thus resulting in the inconsistency in the speed of aging among cells. Consequently, the evolution pattern of parameter inconsistency is different from that of series-connected modules. Since it’s practically impossible to monitor each cell’s current and temperature information in battery packs, considering cost and energy efficiency, it’s necessary to study how the parameter inconsistency evolves in parallel modules considering the initial parameter distribution, topology design and working condition. In this study, we assigned cells of 18650 format into several groups regarding the degree of capacity and resistance inconsistency. Then all groups are cycled under different environmental temperature and current profile.
Technical Paper

An Improved Battery Modeling Method Based on Recursive Least Square Algorithm Employing an Optimized Objective Function

2017-03-28
2017-01-1205
To monitor and guarantee batteries of electric vehicles in normal operation, battery models should be established primarily for the further application in battery management system such as parameter identification and state estimation including state of charge (SOC), state of health (SOH) and so on. In this paper, an improved battery modeling method is proposed which is based on the recursive least square (RLS) algorithm employing an optimized objective function. The proposed modified objective function not only includes the normal sum of voltage error squares between measured voltage and model output voltage but also introduces a new variable representing the sum of first order difference error squares for both kinds of voltages. This specialty can undoubtedly guarantee better agreement for the measured output and the model output. The battery model used in this paper is selected to be the conventional second order equivalent circuit model.
Technical Paper

Experimental Investigation of AC Pulse Heating Method for NMC Lithium-Ion Battery at Subzero Temperatures

2017-03-28
2017-01-1217
An alternating current (AC) heating method for a NMC lithium-ion battery with 8Ah capacity is proposed. The effects of excitation frequency, current amplitudes, and voltage limit condition on the temperature evolution are investigated experimentally. Current amplitudes are set to 24A(3C), 40(5C), and 64A(8C), and excitation frequencies are set to 300Hz, 100Hz, 30Hz, 10Hz, 5Hz, and 1Hz respectively. The voltage limitations are necessary to protect cells from overcharge and over-discharge. Therefore the voltage limit condition (4.2V/2.75V, 4.3V/2.65V, and 4.4V/2.55V) are also considered in depth to verify the feasibility of the AC heating method. The temperature rises prominently as the current increases, and the decrement of frequencies also lead to the obvious growth of battery temperature. The battery obtain the maximum temperature rise at 64A and 1Hz, which takes 1800s to heat up the battery from -25°C to 18°C.
Technical Paper

Parameter Identification of Battery Pack Considering Cell Inconsistency

2017-03-28
2017-01-1214
Lithium-ion batteries have been applied in the new energy vehicles more and more widely. The inconsistency of battery cells imposes a lot of difficulties in parameter and state estimations. This paper proposes a new algorithm which can online identify the parameters of each individual battery cell accurately with limited increase of computational cost. An equivalent circuit battery model is founded and based on the RLS (recursive least squares) algorithm, an optimization algorithm with the construction of weight vectors is proposed which can identify the parameters of lithium battery pack considering inconsistency of single battery cell. Firstly, the average value of the parameters of the battery pack is identified with the traditional RLS algorithm. Then the ratios between the parameters of each battery cell can be deduced from the mathematical model of battery. These ratios are used to determine the weight vector of each parameter of individual battery cells.
Technical Paper

Battery Impedance Measurement with Step Current of Different Amplitude under Temperature and State of Charge Control

2018-04-03
2018-01-0443
Electrochemical Impedance Spectroscopy (EIS) is often applied to analyze and describe the battery internal electrochemical processes. And the methods of battery state estimation including state of health diagnosis with electrochemical impedance have attracted a wide attention. In the paper, a novel fast impedance measuring method based on wavelet transform with a step excitation current is proposed and further studied. With the method, the current generated by the electric vehicle and the responding voltage of the battery can be utilized to calculate and provide the battery impedance for the battery management system. Taking into account the varying amplitude of the current and the battery states, the battery impedance was measured with step excitation signals of different amplitude at different temperature and state of charge (SOC).
Technical Paper

A Novel Battery Impedance Model Considering Internal Temperature Gradient

2018-04-03
2018-01-0436
Battery models are often applied to describe the dynamic characteristics of batteries and can be used to predict the state of the battery. Due to the process of charging and discharging, the battery heat generation will cause the inhomogeneity between inner battery temperature and surface temperature. In this paper, a novel battery impedance model, which takes the impact of the battery internal temperature gradient on battery impedance into account, is proposed to improve the battery model performance. Several experiments are designed and conducted for pouch typed battery to investigate the electrochemical impedance spectroscopy (EIS) characteristics with the artificial temperature gradient (using a heating plate). Experimental results indicate that the battery internal temperature gradient will influence battery EIS regularly.
Journal Article

Investigation on the Impact of High-Temperature Calendar and Cyclic Aging on Battery Overcharge Performance

2022-03-29
2022-01-0698
With the degradation of lithium-ion batteries, the battery safety performance changes, which further influences the safe working window. In this paper, the pouch ternary lithium-ion battery whose rated capacity is 4.2 Ah is used as the research object to investigate the impact of the high-temperature calendar and cyclic aging on tolerance performance. The overcharge-to-thermal-runaway test is performed on the fresh cell and aged cell (90% SOH). The inflection point of voltage for aged cells appears earlier than that of the fresh cell, while the voltage corresponding to the inflection point is the same for them, which means that the voltage at which lithium plating occurs is the same. However, the voltage plateau and the crest voltage before thermal runaway of aged cell are significantly higher than that of the fresh cell. Besides, ohmic heat, reversible heat, and side reaction heat make contribution to the thermal runaway triggering.
Technical Paper

Simplified Modeling of an Innovative Heating Circuit for Battery Pack Based on Traction Motor Drive System

2023-04-11
2023-01-0515
Alternating current (AC) heating is an efficient and homogeneous manner to warm Lithium-ion batteries (LIBs) up. The integrated design of AC heating combined with the motor drive circuit has been studied by many scholars. However, the problems of excessive heating frequency (>1kHz) and zeros torque output of the motor during the heating process have not been solved. High-frequency AC excitation may be detrimental to the battery because the effect of high-frequency AC excitation on the state of health of the battery is unknown. In addition, although the zero-torque output can be realized by controlling the q-axis current to zero, the torque ripple is still difficult to eliminate in a real-world application. To further solve the above problems, the motor’s neutral conductor is pulled out and connected to a large capacitor to increase the current amplitude of the AC heating at low frequencies.
Technical Paper

Impedance Modeling and Aging Research of the Lithium-Ion Batteries Using the EIS Technique

2019-04-02
2019-01-0596
As the core component of electric vehicles (EVs), batteries attach increasingly general attention along with the rapid expansion of electric vehicle market. Battery performance effect directly the safety and reliability of the EVs, so its managing technologies are more and more crucial. Among them, the methods of estimating the state of health (SoH) and predicting remaining useful life become the focuses, which are essential to ensure their dependability and optimum performance over time. This paper mainly focuses on impedance modeling and aging research (aging diagnosis and life prediction) of lithium-ion batteries. Electrochemical impedance spectroscopy (EIS) technique is used to obtain impedance characteristic of batteries. On the one hand, equivalent circuit modeling (ECM) can be motivated by EIS, with the goal to fit measured impedance data using circuit elements.
Technical Paper

On-line Lithium-Ion Battery State-of-Power Prediction by Twice Recursive Method Based on Dynamic Model

2019-04-02
2019-01-1311
State-of-Power (SoP) prediction of Li-ion battery is necessary in battery management system for electric vehicles in order to deal with limited conditions, prevent overcharge and over discharge situations, increase the life of the battery and provide effective battery operation. This article suggests a method to on-line predict the 10-s charge and discharge peak power of Li-ion battery by twice recursions. First with the dynamic battery model we use the first recursion based on a least square method to get parameters which are influenced by the state of charge of Li-ion battery and temperature, etc. The dynamic model is an equivalent circuit model. Current and voltage are input online into the battery model. By recursive least square method the parameters are updated in real time. Moreover, when we use a recursive method to get real-time parameters, we add an extra proper factor to abandon old datum, which increases the real-time capability of state-of-power prediction.
Technical Paper

Modeling of Open Circuit Voltage Hysteresis for LiFePO4 Batteries

2015-04-14
2015-01-1180
This paper aims at accurately modeling the nonlinear hysteretic relationship between open circuit voltage (OCV) and state of charge (SOC) for LiFePO4 batteries. The OCV-SOC hysteresis model is based on the discrete Preisach approach which divides the Preisach triangle into finite squares. To determine the weight of each square, a linear function system is constructed including a series of linear equations formulated at every sample time. This function system can be solved by computer offline. When applying this approach online, the calculated square weight vector is pre-stored in advance. Then through multiple operations with hysteresis state vector of squares updated online at every sampling time, the SOC considering the influence of OCV-SOC hysteresis is predicted.
Technical Paper

Effect of Electrode Tabs Configuration on the Electric-Thermal Behavior of a Li-Ion Battery

2014-04-01
2014-01-1862
This paper presents a three-dimensional electrochemical electrode plate pair model to study the effect of the electrode tabs configuration. Understanding the distribution of current density, potential and heat generation rate is critical for designing li-ion batteries and conducting effective design optimization studies. We developed several electrode plate pair models which were different in position and size of tabs. Results showed the influence and comparison of different configuration on the distribution of current density, potential density and heat generation rate at different discharge process. The distribution was predicted as a function of tabs. It can provide a theoretical basis for improving battery thermal performance and cooling system design.
Technical Paper

Study on the Constant Voltage, Current and Current Ramping Cold Start Modes of Proton Exchange Membrane Fuel Cell

2021-04-06
2021-01-0746
The cold-start of proton exchange membrane fuel cell (PEMFC) has been one of the technical challenges for fuel cell vehicle table ommercialization. In this study, a one-dimensional cold start transient model of PEMFC was developed for the transfer of water, heat, electrons and protons during the cold start process. Different loading modes, including constant voltage, constant current, and current ramping, were adopted for fuel cell cold starting analysis, respectively. The internal water-heat transfer within fuel cell was investigated under different loading modes. The results show that in the constant current mode, for the high current, the cold start process can produce more heat than other modes, which can increase fuel cell temperature rapidly. However, this process may easily fail before the ice fully covers the cathode catalyst layers (CL).
Technical Paper

SOC Estimation of Battery Pack Considering Cell Inconsistency

2019-04-02
2019-01-1309
Range anxiety problem has always been one of the biggest concern of consumers for pure electric vehicles. Accurate driving range prediction is based on accurate lithium-ion battery pack SOC (State of Charge) estimation. In this article, a complete SOC estimation algorithm is proposed from cell level to battery pack level. To begin with, the equivalent circuit model (ECM) is applied as the model of battery cell. ECM parameters are identified every 10% SOC interval through genetic algorithm. The dual extended Kalman filtering (DEKF) algorithm is adopted for cell-level SOC and ohmic resistance R0 estimation. The estimation accuracy of cell SOC and R0 is verified under NEDC dynamic working condition. The cell-level SOC estimation error is below 1%. However, cell inconsistency can always result in inaccurate cell SOC estimation inside the battery pack. The impact of initial SOC inconsistency and internal resistance inconsistency between cells on battery pack SOC is specifically analyzed.
Technical Paper

A Lithium-Ion Battery Optimized Equivalent Circuit Model based on Electrochemical Impedance Spectroscopy

2015-04-14
2015-01-1191
An electrochemical impedance spectroscopy battery model based on the porous electrode theory is used in the paper, which can comprehensively depict the internal state of the battery. The effect of battery key parameters (the radius of particle, electrochemical reaction rate constant, solid/electrolyte diffusion coefficient, conductivity) to the simulated impedance spectroscopy are discussed. Based on the EIS analysis, a lithium-ion battery optimized equivalent circuit model is built. The parameters in the equivalent circuit model have more clear physical meaning. The reliability of the optimized equivalent circuit model is verified by compared the model and experiments. The relationship between the external condition and internal resistance could be studied according to the optimized equivalent circuit model. Thus the internal process of the power battery is better understood.
Technical Paper

Comprehensively Investigating the Impact of High-Temperature Cyclic Aging on Thermal Runaway Characteristics for Lithium-Ion Batteries

2022-10-28
2022-01-7061
Battery safety issues have severely limited the rapid development and popularization of electric vehicles. Harsh conditions such as high temperature accelerate the degradation of battery safety. To address this issue, a comprehensive analysis of the impact of high-temperature cyclic aging on lithium-ion battery safety is carried out. In the Accelerating Rate Calorimeter, lithium-ion batteries are performed on adiabatic thermal runaway tests and overcharge tests. Regardless of the fully-charged state or half-charged state, in the adiabatic thermal runaway process, high-temperature cyclic aging reduces the characteristic temperature, and the activation energy from the self-heating temperature to thermal runaway triggering temperature decreases. During the overcharge process, high-temperature cyclic aging increases the voltage plateau and the crest voltage before thermal runaway, and their corresponding charging temperature decreases.
Technical Paper

The Aging Law of Low Temperature Charging of Lithium-Ion Battery

2019-04-02
2019-01-1204
With the rise of new energy vehicles, lithium-ion batteries have been widely used. However, the safety, cruising range and practicality of electric vehicles are still major obstacles to their development. Among them, the low-temperature performance of electric vehicles is receiving more and more attention. Lithium-ion batteries have poor low-temperature performance. At low temperatures, not only the charging efficiency is lowered, but also the energy that can be flushed is correspondingly reduced, thereby resulting in a decrease in capacity and an increase in aging. At present, the mechanism and influence factors of battery discharge aging have been studied relatively well, but there are few researches on low temperature charging aging of batteries.
Technical Paper

Thermal Model of High-Power Lithium Ion Battery Under Freezing Operation

2018-04-03
2018-01-0445
Lithium ion battery is considered as one of the most possible energy storage equipment for new energy vehicles (EV, HEV, etc.) because of the advantages of long cycle life, high power density and low self-discharge rate. However, under freezing condition high power battery suffers of significant performances losses. For example, they would suffer from significant power capability losses and poor rate performance, which would restrict the availability to delivery or to gain of high current in transient conditions. To evaluate those performance drawbacks and to make an efficient design, good mathematical models are required for system simulation especially for battery thermal management. In this paper, a three-dimensional homogenization thermal model of a 20 Ah prismatic lithium ion battery with LiFePO4 (LFP) cathode is described.
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