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Journal Article

ERRATUM

2017-09-17
2017-01-2520.1
This is a errata for 2017-01-2520.
Journal Article

Advancement of Vehicle Dynamics Control with Monitoring the Tire Rolling Environment

2010-04-12
2010-01-0108
One of the most important challenges for electronic stability control (ESC) systems is the identification and monitoring of tire rolling environment, especially actual tire-road friction parameters. The presented research considers an advanced variant of the ESC system deducing the mentioned factors based on intelligent methods as fuzzy sets. The paper includes: Overview of key issues in prototyping the algorithms of Electronic Stability Control. Case study for vehicle model. Procedures for monitoring of tire rolling environment: theoretical backgrounds, computing methods, fuzzy input and output variables, fuzzy inference systems, interface with ESC algorithm. Case study for ESC control algorithm. Examples of simulation using Hardware-in-the-Loop procedures. The proposed approach can be widely used for the next-generation of ESC devices having the close integration with Intelligent Transport Systems.
Journal Article

Design and Testing of ABS for Electric Vehicles with Individually Controlled On-Board Motor Drives

2014-08-01
2014-01-9128
The paper introduces the results of the development of anti-lock brake system (ABS) for full electric vehicle with individually controlled near-wheel motors. The braking functions in the target vehicle are realized with electro-hydraulic decoupled friction brake system and electric motors operating in a braking mode. The proposed ABS controller is based on the direct slip and velocity control and includes several main blocks for computing of predictive (feedforward) and reactive (feedback) brake torque, wheel slip observer, slip target adaptation, and the algorithm of brake blending between friction brakes and electric motors. The functionality of developed ABS has been investigated on the HIL test rig for straight-line braking manoeuvres on different surfaces with variation of initial velocity. The obtained experimental results have been compared with the operation of baseline algorithm of a hydraulic ABS and have demonstrated a marked effect in braking performance.
Journal Article

Influence of the Tire Inflation Pressure Variation on Braking Efficiency and Driving Comfort of Full Electric Vehicle with Continuous Anti-Lock Braking System

2015-04-14
2015-01-0643
The presented study demonstrates results of experimental investigations of the anti-lock braking system (ABS) performance under variation of tire inflation pressure. This research is motivated by the fact that the changes in tire inflation pressure during the vehicle operation can distinctly affect peak value of friction coefficient, stiffness and other tire characteristics, which are influencing on the ABS performance. In particular, alteration of tire parameters can cause distortion of the ABS functions resulting in increase of the braking distance. The study is based on experimental tests performed for continuous ABS control algorithm, which was implemented to the full electric vehicle with four individual on-board electric motors. All straight-line braking tests are performed on the low-friction surface where wheels are more tended to lock.
Journal Article

Active Brake Judder Compensation Using an Electro-Hydraulic Brake System

2015-04-14
2015-01-0619
Geometric imperfections on brake rotor surface are well-known for causing periodic variations in brake torque during braking. This leads to brake judder, where vibrations are felt in the brake pedal, vehicle floor and/or steering wheel. Existing solutions to address judder often involve multiple phases of component design, extensive testing and improvement of manufacturing procedures, leading to the increase in development cost. To address this issue, active brake torque variation (BTV) compensation has been proposed for an electromechanical brake (EMB). The proposed compensator takes advantage of the EMB's powerful actuator, reasonably rigid transmission unit and high bandwidth tracking performance in achieving judder reduction.
Journal Article

Estimation of Brake Friction Coefficient for Blending Function of Base Braking Control

2017-09-17
2017-01-2520
The brake architecture of hybrid and full electric vehicle includes the distinctive function of brake blending. Known approaches draw upon the maximum energy recuperation strategy and neglect the operation mode of friction brakes. Within this framework, an efficient control of the blending functions is demanded to compensate external disturbances induced by unpredictable variations of the pad disc friction coefficient. In addition, the control demand distribution between the conventional frictional brake system and the electric motors can incur failures that compromise the frictional braking performance and safety. However, deviation of friction coefficient value given in controller from actual one can induce undesirable deterioration of brake control functions.
Technical Paper

Comparison of Particulate Matter and Number Emissions from a Floating and a Fixed Caliper Brake System of the Same Lining Formulation

2020-10-05
2020-01-1633
The particulate emissions of two brake systems were characterized in a dilution tunnel optimized for PM10 measurements. The larger of them employed a fixed caliper (FXC) and the smaller one a floating caliper (FLC). Both used ECE brake pads of the same lining formulation. Measured properties included gravimetric PM2.5 and PM10, Particle Number (PN) concentrations of both untreated and thermally treated (according to exhaust PN regulation) particles using Condensation Particle Counters (CPCs) having 23 and 10 nm cut-off sizes, and an Optical Particle Sizer (OPS). The brakes were tested over a section (trip-10) novel test cycle developed from the database of the Worldwide harmonized Light-Duty vehicles Test Procedure (WLTP). A series of trip-10 tests were performed starting from unconditioned pads, to characterize the evolution of emissions until their stabilization. Selected tests were also performed over a short version of the Los Angeles City Cycle.
Technical Paper

Mojacar Brake Wear and NVH: Dyno Simulation Concept

2007-10-07
2007-01-3959
Efficient development and testing of brake systems requires further substitution of expensive and time consuming vehicle testing by appropriate dynamometer testing. Some of the current simulation methods do not reflect the needs of engineering and the progress made in the development of test equipment. The lack of suitable procedures may cause unexpected delays in the realization of projects. Road load simulations for lifetime prediction on brake dynamometers have a long history, however never got a real break-through in Europe - possibly because the prediction quality and efficiency did not satisfy. This paper concentrates first on the analysis of the vehicle data recorded in Mojacar (Spain) which is a sign-off test for wear and noise for brands of Ford Motor Company for European market. Specific attention is given to different types of driving resistances and road profiles and to consideration of different methods for numerical description and comparison of road load data.
Technical Paper

Comparison Between Different Investigation Methods of Quasi-Static and Dynamic Brake Pad Behaviour

2003-10-19
2003-01-3340
The paper offers an investigation of whether the knowledge of the laws materials will follow and of the parameters for the materials can be obtained from integral testing, i.e. the testing of complete brake pads. Dynamic tests were designed for the purpose, with attention to both the axial and the radial / tangential directions of stress as mechanical properties of brake pads. The tests were run and evaluated on brake pads with a variety of patterns and constructions. The term used throughout this paper to describe these features is the matrix. It was shown that brake pads clearly demonstrate visco-elastic behaviour which is most definitely non-linear, and whose characteristic values for stiffness, damping and internal friction will alter in ratio to the load.
Technical Paper

Investigation of Brake Control Using Test Rig-in-the-Loop Technique

2011-09-18
2011-01-2372
Research and development tools for investigations of various facets of braking processes cover three major groups of devices: Dynamometer test rigs: assessment of performance, durability, life cycle and others; Tribometer test rigs: definition of parameters of friction and wear; Hardware-in-the-loop: estimation of functional properties of controlled braking. A combination of the listed devices allows to research complex phenomena related to braking systems. The presented work discusses a novel approach of test rig fusion, namely the combination of a brake dynamometer and hardware in the loop test rig. First investigations have been done during the operation of the anti-lock braking system (ABS) system to demonstrate the functionality of the approach.
Technical Paper

Investigations on the Deposition Behaviour of Brake Wear Particles on the Wheel Surface

2021-10-11
2021-01-1301
The deposition behavior of brake wear particles on the surface of a wheel and the mechanisms on it have not been fully understood. In addition, the proportion of brake wear particles deposited on the wheel surface compared to the total emitted particles is almost unknown. This information is necessary to evaluate the number- and mass-related emission factors measured on the inertia dynamometer and to compare them with on-road and vehicle-related emission behaviour. The aim of this study is to clarify the deposition behavior of brake particles on the wheel surface. First, the real deposition behaviour is determined in on-road tests. For particle sampling, collection pads are adapted at different positions of a front and rear axle wheel. In addition to a Real Driving Emissions (RDE)-compliant test cycle, tests are performed in urban, rural and motorway sections to evaluate speed-dependent influences.
Journal Article

Fail-Safe Study on Brake Blending Control

2021-04-06
2021-01-0983
Battery electric vehicles (BEV) share the ability of regenerative braking since they are equipped with two independent types of deceleration devices, namely the electric motor working as a generator and the friction brakes. Correct interaction of these systems in terms of driving safety and energy efficiency is a function of the Brake Blending Control. Individual electric motors for each wheel and a decoupled brake system provides the Brake Blending with a high design flexibility that allows significant advantages regarding energy consumption, brake performance, and driving comfort. This paper is focusing on the fail behaviour and analyses the robustness and redundancy abilities of such systems against various error scenarios. For this purposes, a distributed x-in-the-loop environment, consisting of dedicated simulation and hardware testing components, is introduced.
Technical Paper

Comparison of Different Methods for the Determination of the Friction Temperature of Disc Brakes

1999-03-01
1999-01-0138
In the paper the dynamometer investigations on evaluating of friction temperature in disc brakes have been described. The goal of these investigations was to compare different methods (thermocouples, pyrometers and thermoscanner) regarding to their accuracy and suitability for specified test procedures. The problems of the evaluation and the changing of the disc surface emissivity and a way of its correction have also been discussed. Furthermore the possibilities of non-contact measuring methods for the evaluation of non-homogeneous temperature distribution over the disc surface under various braking conditions have been shown.
Technical Paper

Combined Testing Technique: Development of Friction Brake System for Electric Vehicle

2014-09-28
2014-01-2529
The presented research discusses the experimental procedure developed for testing of friction brake systems installed on the modern electric vehicles. Approach of combined experimental technique utilizing hardware-in-the-loop platform and brake dynamometer is introduced. As the case study, an influence of brake lining coefficient of friction fluctuations on the anti-lock brake system (ABS) performance is investigated. The ABS algorithm is represented by the direct slip control aimed to the precise tracking of reference slip ratio by means of electric and friction brake system. Vehicle prototype is represented by RWD electric vehicle with in-wheel motors. Results, representing the investigated phenomenon, are derived using the developed combined test bench. The achieved results give a basis for further extension of standard brake testing procedures.
Technical Paper

Influence of Active Subsystems on Electric Vehicle Behavior and Energy Characteristics

2014-04-01
2014-01-0876
Nowadays there is a tendency to implement various active vehicle subsystems in a modern vehicle to improve its stability of motion, handling, comfort and other operation characteristics. Since each vehicle subsystem has own limits to generate supporting demand, their potential impact on vehicle dynamics should be analyzed for steady-state and transient vehicle behavior. Moreover, the additional research issue is the assessment of total energy consumption and energy losses, because a stand-alone operation of each vehicle subsystem will provide different impact on vehicle dynamics and they have own energy demands. The vehicle configuration includes (i) friction brake system, (ii) individual-wheel drive electric motors, (iii) wheel steer actuators, (iv) camber angle actuators, (v) dynamic tire pressure system and (vi) actuators generating additional normal forces through external spring, damping and stabilizer forces. A passenger car is investigated using commercial software.
Journal Article

Experimental Study on Continuous ABS Operation in Pure Regenerative Mode for Full Electric Vehicle

2015-05-01
2015-01-9109
Anti-lock braking functions of electric vehicles with individual wheel drive can be effectively realized through the operation of in-wheel or on-board motors in the pure regenerative mode or in the blending mode with conventional electro-hydraulic anti-lock braking system (ABS). The regenerative ABS has an advantage in simultaneous improvement of active safety, energy efficiency, and driving comfort. In scope of this topic, the presented work introduces results of experimental investigations on a pure electric ABS installed on an electric powered sport utility vehicle (SUV) test platform with individual switch reluctance on-board electric motors transferring torque to the each wheel through the single-speed gearbox and half-shaft. The study presents test results of the vehicle braking on inhomogeneous low-friction surface for the case of ABS operation with front electric motors.
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