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A study of automotive seating comfort and related design factors was conducted, utilizing subjective techniques of seat comfort assessment and objective measures of the seat/subject interaction. Eight male subjects evaluated four different test seats during a short-term seating session and throughout a three-hour driving simulation. For the latter, subjects operated a static laboratory driving simulator, performing body-area discomfort evaluations at thirty-minute intervals. Cross-modality matching (CMM), a subjective assessment technique in which a stimulus is rated by matching to the level of another stimulus, was used during the long-term driving simulation to evaluate discomfort. Subject posture, muscle activity in the lower back and abdomen, and pressure levels at key support locations on the seat were monitored. In addition, a sonic digitizing system was used to record seat indentation contours and to characterize the subjects' spinal contours.

The factors that influence airbag-induced upper-extremity injuries sustained by drivers were investigated in this study. Seven unembalmed human cadavers were used in nineteen direct-forearm-interaction static deployments. A single horizontal-tear-seam airbag module and two different inflators were used. Spacing between the instrumented forearm and the airbag module was varied from 10 cm to direct contact in some tests. Forearm-bone instrumentation included triaxial accelerometry, crack detection gages, and film targets. Internal airbag pressure was also measured. The observed injuries were largely transverse, oblique, and wedge fractures of the ulna or radius, or both, similar to those reported in field investigations. Tears of the elbow joint capsule were also found, both with and without fracture of the forearm.

In recent investigations of airbag deployments, drivers h v c reported abrasions to the face, neck, and forearms due to deploying airbags, A study of the airbag design and deployments parameters affecting the incidence and severity of abrasions caused by driver-side airbags has led to the development of a laboratory test procedure to evaluate the potential of an airbag design m cause skin injury This report describes the procedure, which is based an static deployments of airbags into a cylindrical lest fixture. The target area is covered with a material that responds to abrasion-producing events in a manner related to human skin tolerance. Test results show excellent correlation with abrasion injuries produced by airbag deployments into the skin of human volunteers.

An appropriately contoured lumbar support is widely regarded as an essential component of a comfortable auto seat. A frequently stated objective for a lumbar support is to maintain the sitter's lumbar spine in a slightly extended, or lordotic, posture. Although sitters have been observed to sit with substantial lordosis in some short-duration testing, long-term postural interaction with a lumbar support has not been documented quantitatively in the automotive environment. A laboratory study was conducted to investigate driver posture with three seatback contours. Subjects† from four anthropometric groups operated an interactive laboratory driving simulator for one-hour trials. Posture data were collected by means of a sonic digitizing system. The data identify driver-selected postures over time for three lumbar support contours. An increase of 25 mm in the lumbar support prominence from a flat contour did not substantially change lumbar spine posture.

Dynamic seat-position testing conducted recently at UMTRI on several different vehicles indicates that, in many cases, the current seating accommodation model represented in SAE J1517 does not accurately predict the distribution of driver seat positions. In general, J1517 tends to predict population percentile seat positions that are forward of observed percentile seat positions, and differences can be as much as 60 mm. It was hypothesized that vehicle factors other than seat height can have substantial and independent effects on driver seat position. The effects of steering-wheel position, seat height, seat-cushion angle, and transmission type on driver fore/aft seat position are being investigated, and results are being used to develop a new driver seating accommodation model called SAM.

A method has been developed to identify and document the locations of rib fractures from two-dimensional CT images obtained from occupants of crashes investigated in the Crash Injury Research Engineering Network (CIREN). The location of each rib fracture includes the vertical location by rib number (1 through 12), the lateral location by side of the thorax (inboard and outboard), and the circumferential location by five 36-degree segments relative to the sternum and spine. The latter include anterior, anterior-lateral, lateral, posterior-lateral, and posterior regions. 3D reconstructed images of the whole ribcage created from the 2D CT images using Voxar software are used to help identify fractures and their rib number. A geometric method for consistently locating each fracture circumferentially is described.

Recent research in the ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program has led to the development of a new method for automobile driver posture prediction, known as the Cascade Model. The Cascade Model uses a sequential series of regression functions and inverse kinematics to predict automobile occupant posture. This paper presents an alternative method for driver posture prediction using data-guided kinematic optimization. The within-subject conditional distributions of joint angles are used to infer the internal cost functions that guide tradeoffs between joints in adapting to different vehicle configurations. The predictions from the two models are compared to in-vehicle driving postures.

The ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) manikin provides new capabilities for vehicle and seat measurement while maintaining continuity with previous practices. This paper describes how the manikin is used in the development of new designs, the audit verification of build, and in benchmarking competitive vehicles and seats. The measurement procedures are discussed in detail, along with the seat and package dimensions that are associated with the new tool.

The primary objective of the ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program was to develop a new generation of the SAE J826 H-point manikin. The new ASPECT manikin builds on the long-term success of the H-point manikin while adding new measurement capability and improved ease of use. The ASPECT manikin features an articulated torso linkage to measure lumbar support prominence; new contours based on human subject data; a new weighting scheme; lightweight, supplemental thigh, leg, and shoe segments; and a simpler, user-friendly installation procedure. This paper describes the new manikin in detail, including the rationale and motivation for the design features. The ASPECT manikin maintains continuity with the current SAE J826 H-point manikin in important areas while providing substantial new measurement capability.

The ASPECT program, conducted to develop new Automotive Seat and Package Evaluation and Comparison Tools, used posture and position data from hundreds of vehicle occupants to develop a new physical manikin and related tools. Analysis of the relationships between anthropometric measures established the criteria for subject selection. The study goals and the characteristics of the data collected determined the sampling approach and number of subjects tested in each study. Testing was conducted in both vehicle and laboratory vehicle mockups. This paper describes the subject sampling strategies, anthropometric issues, and general data collection methods used for the program's eight posture studies.

Two new techniques for investigating the thermal skin-burn potential of airbags are presented. A reduced-volume airbag test procedure has been developed to obtain airbag pressures that are representative of a dynamic ridedown event during a static deployment. Temperature and heat flux measurements made with this procedure can be used to predict airbag thermal burn potential. Measurements from the reduced-volume procedure are complemented by data obtained using two gas-jet simulators, called heatguns. Gas is vented in controlled bursts from a large, heated, pressurized tank of gas onto a target surface. Heat flux measurements on the target surface have been used to develop quantitative models of the relationships between gas jet characteristics and burn potential.

Lateral impact tests were performed using seven male post-mortem human subjects (PMHS) to characterize the force-deflection response of contacted body regions, including the lower abdomen. All tests were performed using a dual-sled, side-impact test facility. A segmented impactor was mounted on a sled that was pneumatically accelerated into a second, initially stationary sled on which a subject was seated facing perpendicular to the direction of impact. Positions of impactor segments were adjusted for each subject so that forces applied to different anatomic regions, including thorax, abdomen, greater trochanter, iliac wing, and thigh, could be independently measured on each PMHS. The impactor contact surfaces were located in the same vertical plane, except that the abdomen plate was offset 5.1 cm towards the subject.

Eight whole fresh-frozen cadavers (6 female, 2 male) that were elderly and/or female were laterally impacted using UMTRI's dual-sled side-impact test facility. Cadavers were not excluded on the basis of old age or bone diseases that affect tolerance. A thinly padded, multi-segment impactor was used that independently measured force histories applied to the shoulder, thorax, abdomen, greater trochanter, iliac wing, and femur of each PMHS. Impactor plates were adjusted vertically and laterally toward the subject so that contact with body regions occurred simultaneously and so that each segment contacted the same region on every subject. This configuration minimized the effects of body shape on load sharing between regions. Prior to all tests, cadavers were CT scanned to check for pre-existing skeletal injuries. Cadavers were excluded if they had pre-existing rib fractures or had undergone CPR.

The ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program developed a new physical manikin for seat measurement and new techniques for integrating the seat measurements into the vehicle design process. This paper presents an overview of new concepts in vehicle interior design that have resulted from the ASPECT program and other studies of vehicle occupant posture and position conducted at UMTRI. The new methods result from an integration of revised versions of the SAE seat position and eyellipse models with the new tools developed in ASPECT. Measures of seat and vehicle interior geometry are input to statistical posture and position prediction tools that can be applied to any specified user population or individual occupant anthropometry.

To determine the frequency of facial injuries from steering-wheel airbag deployments, 540 consecutive steering-wheel airbag deployments, investigated by the University of Michigan Transportation Research Institute (UMTRI) personnel, were reviewed. About 1 in 3 drivers sustain an injury to the face. Injuries to the area surrounding the eye (periorbital) or to the eyeball (ocular) rarely occur. The frequencies of facial or ocular injuries are the same for belted and unbelted drivers. Drivers of short stature had a higher frequency of facial injury. Females sustained ocular injuries more frequently than males. Untethered airbags were not overly involved in drivers with an ocular injury. No specific make or model car were overly represented in the ocular injury cases.