Search Results

SAE 2011 High Efficiency IC Engines Symposium - Session 3 - Advanced Diesel Engine Technologies Presenter Andrew Brown, Delphi Corp.

Some the OBD-II regulations have been around for a long time or seem to be intuitively obvious. It is easy to assume to assume that everyone knows how to implement them correctly, that is, until someone actually reads the words and tries to do it. Most often, these issues come up when modifying existing OBD features, not when creating completely new ones. This presentation contains a few examples of features that should have been easy to implement, but turned out not to be easy or simple. Presenter Paul Algis Baltusis, Ford Motor Co.

Vehicle electrification is shaping the future of automotive mobility in terms of automotive power and propulsion. The market for New Energy Vehicles (HEV/PHEV/REEV/EV) as well as clean vehicle technologies is expected to grow steadily driven by government regulations mandating increased fuel economy and lower emissions. The fastest growth in this market will be in Asia Pacific, most notably China. The Chinese government has made its intentions clear on how important it considers the development and consumer purchase of hybrid and electric vehicles. The mandate is that by year 2012, vehicle manufacturers produce at least 500,000 units (or 5%) per year of their total output as hybrid and/or electric. All Chinese vehicle manufacturers must have at least one HEV or EV model in the market by the same year. Thus far China has invested over US$3.5 billion to stimulate the production of NEVs and the necessary infrastructure to support them.

Low Voltage Electric Drives are becoming very attractive for various applications in the Turf, Construction and Agricultural products being engineered today. Determining what the Customer Support Requirements are for Maintenance and Repair for the Life Cycle of the products is critical to the initial design process. Presenter Russell Christ

The introduction of hybrid and plug-in hybrid electric vehicles has resulted in the introduction of battery systems into the realm of OBD II diagnostics. After a high-level overview of battery systems, general battery system fault responses are discussed, as well as which of these might be OBD faults. The alignment of the OBD regulations and DTC assignment in systems with large numbers of similar/identical components is discussed, along with apparent conflicts between existing OBD regulations and the physical realities of battery systems in HEVs and PHEVs. Presenter Dyche Anderson, Ford Motor Co.

Plug-In Hybrid and Extended Range Electric Vehicle's have quickly become the focus of many OEM's and suppliers. Existing regulations and test procedures did not anticipate this rapid adoption of this new technology, resulting in many product development challenges. The lack of clear requirements is further complicated by CARBs consideration of CO2 inclusion in their next light duty OBD regulation. This presentation provides an overview of the regulatory requirements for OBD systems on hybrid vehicles that intend to certify in California. Near term challenges for EREV?s and PHEV?s are discussed, including concerns with the existing denominator and warm-up cycle calculations. Some proposals are made to address these concerns. Presenter Andrew Zettel, General Motors Company

The presentation provides an overview about the activities of Eurocae Working Group 72 (WG-72) starting with a brief synopsis of the context which suggested why such a committee should be established in 2006. It then goes into further detail about the drivers for the work of the committee, which call for the products to be delivered. It addresses some of the challenges with respect to its users. It points out that one of the lessons the committee learned was importance of the focus on the users, such that the products provide their maximum utility. Hence, the users should better be among the participants to achieve this objective. Other industries have dealt with the subject of Information System (or Cyber-Physical) Security long before this industry was forced to consider it. Consequently there are many industry standards and national or international norms, which may help to develop what is deemed needed for Civil Aviation.

Revisions to the California OBD-II diesel regulations required many updates to various SAE and ISO on-board diagnostic standards; these include major revisions to SAE J1979, J1699-3, J2012 and J1930. This presentation is intended to review the background for these changes as well as the revisions made in these documents. Presenter Robert Gruszczynski, Volkswagen of America

Who are the people who know the most about the buses in your fleet? They are most likely the operators and the servicing technicians. They are also the key people whose knowledge, level of training and attitude can determine the success or failure of new powertrain technologies. Training and recruitment of both need to be held to a higher standard than we have seen in the past. I will argue that even the culture of those involved in fleet operations needs to be changed. The bar for technical competence and product knowledge needs to be raised for operators and technicians. In return managers should find ways to include them as stakeholders, investing them with both additional responsibility and accountability. This will require greater access to training and recognition of achievement. Where are the busses stored and serviced? Most likely in an all-purpose state/county/municipal service facility servicing a variety of equipment.

This technical paper collection contains 49 papers detailing military vehicle technology. Topics covered include: reliability growth for military vehicles, upgrading readiness, rapidly installed fluid transfer system, robotic technologies, electrical systems modeling and simulation, nanofluid research, and more.

Abstract The mechanical efficiency of the current continuously variable transmission (CVT) suffers from high pump loss induced by a high-pressure system. A novel wedge mechanism is designed into the CVT clamp actuation system to generate the majority of clamp force mechanically. Therefore, the hydraulic system can operate at a low-pressure level most of the time, and the pump loss is greatly reduced to improve the CVT’s mechanical efficiency. Through dynamic analysis and design optimization, 90% of clamp force is contributed by the wedge mechanism and the rest of the 10% is generated by a conventional hydraulic system. The optimal design is validated through dynamic modeling using Siemens Virtual.Lab software by simulating the wedge clamp force generation, ratio change dynamics, and system response under tip-in conditions. After that, we built prototype components that target 70% of the clamp force contributed by the wedge mechanism and tested them on a transmission dynamometer.

Abstract In this article, compared with traditional Remote Parameter Control (RPC), the iterative process is improved based on linear transfer function (TF) estimation of the nonlinear dynamic system. In the improved RPC, the iteration coefficient is designed according to the convergence condition of the nonlinear iterative process, so that the convergence level, convergence speed, and iteration stability could be improved. The difference between the traditional and the improved RPC iterative process is discussed, the RPC iterative process of the nonlinear system is analyzed, and channel decoupling for Multi-Input Multi-Output (MIMO) system based on eigen-decomposition of the system TF and linear TF estimation is introduced. It assumes that the eigenvector matrix of the system TF remains the same, and the linear TF in the iterative process is estimated and updated, which is used for iterative calculation.

Abstract This study discusses the experimental investigation on WEDM of combustor material (i.e., nimonic 263). Experimentation has been executed by varying pulse-on time (Ton), pulse-off time (Toff), peak current (Ip), and spark gap voltage (Sv). Material removal rate (MRR), surface roughness (SR), and wire wear rate (WWR) are employed as process performance characteristics. Experiments are designed as per the box-Behnken design technique. Parametric optimization has also been performed using response surface methodology. Besides this, field-emission scanning electron microscope (FE-SEM) and an optical microscope are utilized to characterize WEDMed and worn-out wire surfaces. It is observed that both surfaces contain micro-cracks, craters, spherical droplets, and a lump of debris. Furthermore, the mechanism of recast layer formation has been critically evaluated to apprehend a better understanding of the technique. The key features of the experimental procedure are also highlighted.

Abstract It is reasonable to use a two-phase heat transfer loop (TPL) in a thermal control system (TCS) of spacecraft with large heat dissipation. One of the key elements of TPL is a heat-controlled accumulator (HCA). The HCA represents a volume which is filled with vapor and liquid of a single working fluid without bellows. The pressure in a HCA is controlled by the heater. The heat and mass transfer processes in the HCA can proceed with a significant nonequilibrium. This has implications on the regulation of TPL. This article presents a mathematical model of nonequilibrium heat and mass transfer processes in an HCA for microgravity conditions. The model uses the equations of mass and energy conservation separately for the vapor and liquid phases. Interfacial heat and mass transfer is also taken into account. It proposes to use the convective component k for the level of nonequilibrium evaluation.

Abstract Inline piston pumps are extensively used in aircraft hydraulic systems. They can be found in engine-driven large-sized hydraulic pumps and zonal electric motor-driven mid-small sized pumps. Inline piston pumps are positive displacement pumps with variable volumetric flow controls. Positive displacement pumps can provide a variable flow rate over a wide range of suction pressures. Aircraft fly at high altitudes, and therefore these pumps have to work in extreme conditions such as low atmospheric pressure, low temperature. At low inlet pressures, the pump is highly susceptible to cavitation, i.e., insufficient filling capacity. The pressure below which pump flow rate drops drastically is known as critical inlet pressure. Extensive research has been carried out to study cavitation in inline piston pumps.