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The effects of spray/wall interaction on diesel combustion and soot formation in a two-dimensional piston cavity were studied with a high speed color video camera in a constant volume combustion vessel. The two-dimensional piston cavity was applied to generate the impinging spray flame. In the cavity, the flat surface which plays a role as the cylinder head has a 13.5 degree angle with the injector axis and the impinging point was located 30 mm away from the nozzle tip. Three injection pressures of 100, 150, and 200 MPa and a single hole diesel injector (hole diameter: 0.133mm) were selected. The flame structure and combustion process were examined by using the color luminosity images. Two-color pyrometry was used to measure the line-of sight soot temperature and concentration by using the R and B channels of the color images. The soot mass generated by impinging spray flame is higher than that of the free spray flame.

The tiny and normal injection quantity instances usually happen under the multi-injection strategy condition to restrain the uncontrollability of the ignition timing of the homogeneous charge compression ignition (HCCI) combustion concept. Meanwhile, instead of the traditional and fundamental single-hole diesel injector, the axisymmetric multi-hole injectors are usually applied to couple with the combustion chamber under most practical operating conditions. In the current paper, the internal flow and spray characteristics generated by single-hole and multi-hole (10 holes) nozzles under normal (2 mm3/hole) and tiny (0.3 mm3/hole) injection quantity conditions were investigated in conjunction with a series of experimental and computational methods. High-speed video observation was conducted at 10000 and 100000 fps under the condition of 120 MPa rail pressure, 1.5 MPa ambient pressure, room temperature, and nitrogen environment to visualize different spray properties.

The concept of two closely spaced micro-orifices (group hole nozzle) has been studied as a promising technology for the reduction of soot emission from direct injection (DI) diesel engines by improving the fuel atomization and evaporation. One of the main issues on group hole nozzle is the arrangement of orifices with various distances and angles. In this study, the ignition and combustion characteristics of wall-impinging diesel sprays from group-hole nozzles were investigated with various angles between two micro-orifices (included angles). A laser absorption scattering (LAS) technique for non-axisymmetric sprays, developed based on a LAS technique for axisymmetric spray, was applied to investigate the liquid/vapor mass distribution of wall-impinging sprays. The direct flame images and OH radical images inside a high pressure constant volume vessel were captured to analyze the effect of included angle on spray ignition and combustion characteristics.

Performances of a centrifugal turbocharger compressor are investigated and validated in this paper. Based on the validation results, numerical optimizations are performed using ANN and CFD methods. Different impeller geometry with free parameters controlling stacking laws, end-wall, blade sectional camber curves and corresponding performances are used as input layer of ANN in the optimization, while adiabatic total-to-total efficiency and total pressure ratio are used as output layer of the optimization cycle. With this method, the performances of the compressor investigated in this paper are improved notably.

The internal flow of a diesel injection nozzle was studied by using transparent model nozzles to clarify the effects of the flows in the sac chamber and the discharge hole on the spray behaviors. The geometry of the model nozzle was scaled up 10 times the actual nozzle and the injection pressure for the model nozzle was adjusted so as to achieve a Reynolds number at the discharge hole which was the same as an actual nozzle. Aluminium oxide (Al2O3) tracers were used to visualize the flow patterns in the sac chamber. Sequential photographs of the internal flow and the issuing spray plume during the opening process of the needle valve were taken by a high-speed video camera. By locating the discharge hole on the upper side of the sac chamber, the turbulence intensity in the sac chamber increases and the spread angle of the spray plume becomes large.

The group-hole (GH) nozzle concept that uses two closely spaced micro-orifices to substitute the conventional single orifice has the potential to facilitate better fuel atomization and evaporation, consequently attenuate the soot emission formed in direct-injection (D.I.) diesel engines. Studies of quantitative mixture properties of the transient fuel spray injected by the group-hole nozzles were conducted in a constant volume chamber via the laser absorption-scattering (LAS) technique, in comparison with conventional single-hole nozzles. Specific areas investigated involved: the non-evaporating and the evaporating ambient conditions, the free spray and the spray impinging on a flat wall conditions. The particular emphasis was on the effect of one of key parameters, the interval between orifices, of the group-hole (SH) nozzle structure.

In order to investigate effects of the multi-hole nozzle with micro orifices on mixture formation processes in Direct-Injection Diesel engines, mixture characteristics were examined via an ultraviolet-visible laser absorption scattering (LAS) technique under various injectors. The injection quantity per orifice per cycle was reduced by nozzle hole sizes. The LAS technique can provide the quantitative and simultaneous measurements of liquid and vapor phases concentration distributions inside of the fuel spray. Mass of ambient gas entrained into the spray, liquid/ vapor mass and mean equivalence ratio of total fuel were obtained based on Lambert Beer's law. As a result, the leaner and more homogeneous fuel-gas mixture can be achieved by reducing the nozzle hole diameter, in the meanwhile more ambient gas were entrained into the spray. Moreover, relationships between mixture formation and D.I.

Experimental study has been carried out on the effects of the micro-hole nozzle injector and ultra-high injection pressure on the mixture properties of D.I. Diesel engine. A manually operated piston screw pump, High Pressure Generator, was used to obtain ultra-high injection pressures. Three kinds of injection pressures, 100MPa, 200MPa, and 300MPa, were applied to a specially designed injector. Four kinds of nozzle hole diameters, 0.16mm, 0.14mm, 0.10mm, and 0.08mm, were adopted in this study. The laser absorption-scattering (LAS) technique was used to analyze the equivalence ratio distributions, Sauter mean diameter, spray tip penetration length, and other spray characteristics. The analyses of the experimental results show that the micro-hole nozzle and ultra-high injection pressure are effective to increase the turbulent mixing rate and to form the uniform and lean fuel-air mixture.

The group-hole nozzle concept is regarded as a promising approach to facilitate better fuel atomization and evaporation for direct injection diesel engine applications. In the present work, the spray and mixture properties of group-hole nozzle with close, parallel or a small included angle orifices were investigated experimentally by means of the ultraviolet-visible laser absorption-scattering (LAS) imaging technique, in comparison with the conventional single-hole nozzle. Three series of group-hole nozzles were designed to investigate the effect of group-hole nozzle specification while varying the included angle and interval between the orifices. The results suggested that: 1) Group-hole nozzle with very close, parallel orifices presents the similar spray characteristics with those of the single-hole nozzle.

In this paper the hardware and software of a real-time dynamic test bench for simulating the total road forces of vehicles fitted with Automated Manual Transmissions (AMT) is described. First, the purpose and meaning of this research are discussed. And then, we select the hardware components of the test bench system according to the application requirements and complete the system design. Statement of the structure, working principle and function of the system is also included in this part. According to the experimental procedure of simulating total road load forces of vehicle under real-time conditions on the dynamic test bench, the software system is designed using Visual C++ 6.0, CAN bus communication protocol, RS-232, and network technology. Finally, some experimental tests for the system are carried out with the results that this design corresponds to the real-time dynamic requirements.

Increasing injection pressure and decreasing nozzle hole diameter have been proved to be two effective approaches to reduce the exhaust emissions and to improve the fuel economy. Recently, the micro-hole nozzles and ultra-high injection pressures are applicable in commercial Diesel engines. But the mechanism of these two latest technologies is still unclear. The current research aims at providing information on the spray and mixture formation processes of the micro-hole nozzle (d=0.08mm) under the ultra-high injection pressure (Pinj=300MPa). The flat wall impinging sprays were focused on and the laser absorption-scattering (LAS) technique was employed to obtain the qualitative and quantitative information at both atmospheric and elevated conditions. The spray parameters were collected, the mixing rate was discussed, and the effects of various parameters on mixture formation were clarified.

For the application of advanced clean combustion technologies, such as diesel HCCI/LTC, a compressor with high efficiency over a broad operation range is required to supply a high amount of EGR with minimum pumping loss. A compressor with high pitch of vaneless diffuser would substantially improve the flow range of the compressor, but it is at the cost of compressor efficiency, especially at low mass flow area where most of the city driving cycles resides. In present study, an ultra low solidity compressor vane diffuser was numerically investigated. It is well known that the flow leaving the impeller is highly distorted, unsteady and turbulent, especially at relative low mass flow rate and near the shroud side of the compressor. A conventional vaned diffuser with high stagger angle could help to improve the performance of the compressor at low end. However, adding diffuser vane to a compressor typically restricts the flow range at high end.

In this study, air entrainment, fuel evaporation and mixing process of diesel sprays injected by micro-orifices for direct-injection diesel engines were investigated at the end of injection transient and after the end of injection. The mixture formation process was analyzed using a laser absorption scattering (LAS) technique, providing the information of quantified liquid and vapor mass concentration, entrained air concentration and equivalence ratio. The data was obtained at the timings of quasi-steady state, sudden velocity decrease, the end of injection and after the end of injection. Two micro-orifices, which have different orifice diameters, were selected as test nozzles to investigate the end-of-injection characteristics at different nozzle geometries. In case of smaller orifice diameter, the liquid phase regression was observed around the end of injection, while it was not observed at larger orifice diameter due to denser liquid concentration near the nozzle tip.

Self recirculation casing treatment has been showed to be an effective technique to extend the flow range of the compressor. However, the mechanism of its surge extension on turbocharger compressor is less understood. Investigation and comparison of internal flow filed will help to understand its impact on the compressor performance. In present study, experimentally validated CFD analysis was employed to study the mechanism of surge extension on the turbocharger compressor. Firstly a turbocharger compressor with replaceable inserts near the shroud of the impeller inlet was designed so that the overall performance of the compressor with and without self recirculation casing treatment could be tested and compared. Two different self recirculation casing treatments had been tested: one is conventional self recirculation casing treatment and the other one has deswirl vanes inside the casing treatment passage.

Reduction of orifice diameter of nozzle is advantageous to the fuel atomization in a D.I. diesel engine. However, the diameter reduction is usually accompanied with decrease of spray tip penetration, thus worsening fuel spatial-distribution and fuel-air mixing. In this paper, a group-hole nozzle concept was proposed to solve the problem resulting from minimization of orifice diameter. Compared to the conventional multi-hole nozzle, group-hole nozzle has a series group of orifices, and each group consists of two micro-orifices with a small spatial interval and small angle. For examining the characteristics of the spray injected by the group-hole nozzle, the ultraviolet-visible laser absorption-scattering (LAS) imaging technique was adopted to determine vapor concentration and droplets density as well as other spray characteristics such as spray angle and penetration of both vapor and liquid phases.

This paper first discusses the principles of how to identify whether a time series has chaotic characteristics, and explores a method of finding out the embedding dimension of a time series. Then Grassberger-Procaccia (G-P) algorithm is adopted to calculate correlative dimension. After the validity of G-P algorithm is confirmed using several traditional strange attractors, it is applied to calculate the fractal dimension of some vibration signals of an automotive transmission. This article presents how to apply chaos and fractal theories to diagnose the wearing of ball bearings in automotive transmissions based on the analysis of the transmission acceleration vibration signals. The results show that the vibration signals of automotive transmissions have fractal nature. There are certain correlations between a bearing's condition and the fractal dimension of its vibration signal.

Spray penetration for Diesel injectors, where injection pressure varies with time during the injection period, was calculated. In order to carry out this calculation, the discharge coefficients of the needle-seat opening passage and discharge hole in orifice-type Diesel nozzles were investigated separately. Simple empirical correlations were obtained between these coefficients and needle lift. Then, by introducing these correlations, the injection pressure, which is defined as the pressure in the sac chamber just upstream of the discharge hole, was either derived from measured fuel supply line pressure, or predicted by means of an injection system simulation. Finally, based on the transient injection pressure, spray tip penetration was calculated by taking the overall line which covers the trajectories of all fuel elements ejected during the injection period.

The electronic unit pump system, which is widely applied to the heavy-duty diesel engine, belongs to the pulsating high-pressure fuel injection system, and the fuel pressure fluctuations have an essential influence on the spray and combustion in the internal combustion engine. Besides, pressure fluctuations are always aroused by the motion of actuators, such as the injector or other control valves, so it is also an advantage for fault diagnosis and feedback control to ascertain the relationship between the pressure fluctuation and the motion of the actuator. In this study, experiments and 1D-simulation were carried on to investigate the fuel pressure fluctuation characteristics and their correlations with the transient motion of the needle valve in the injector.

As known, the constant injection mass is a criterion for measuring the thermal efficiency of diesel engines. In this study, the effects of nozzle hole diameter on diesel free-spray characteristics were investigated in constant injection mass condition. The experiment was performed in a constant volume combustion chamber equipped with a high pressure common-rail injector that can change nozzles. Three single-hole axis nozzles with different hole diameters were used. High speed camera and Schlieren visualization set-up were used to capture the spray behaviors of liquid phase and vapor phase respectively. For liquid phase spray, the higher nozzle hole diameter, the higher were the liquid phase spray penetration rate and the saturated liquid phase spray penetration length. The saturated liquid phase spray penetration length wound not grow but oscillate around different mean values at the steady stage.

The performance of a diesel engine largely depends on the spray behavior and mixture formation. Nozzle configurations and operating conditions are important factors that influence spray development. Using numerical and experimental methods, this study focused on the spray development of multi-hole nozzles under non-evaporating and evaporating conditions to compare the influence of nozzle hole diameter and injection pressure on spray characteristics. High-speed video observation was employed to study the properties of spray development under the non-evaporating condition, while the Laser Absorption Scattering technique was used in the observation and quantitative analysis of evaporating spray characteristics in the evaporating condition. In addition, computational fluid dynamics study results published previously [1] were correlated with the current experimental results to provide more detailed explanations about the mechanism of the characteristics of spray behavior.