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Tire noise reduction was evaluated with acoustically designed exterior wheel arch liners. The wheel liners were made with a fiber blend selected to meet acoustical requirements, process demands, and durability challenges. Fiber liners were installed in a vehicle and noise level measurements were made under a range of operating conditions. The results show the reduction in tire noise that can be achieved at the source and in the vehicle. A critical part of this evaluation was a rapid analysis technique to select metrics that correlated with subjective assessments. The analysis techniques also helped quantify the improvements over a baseline condition.

The sound absorption coefficient and transmission loss of automotive floor systems with several different fiber decoupler materials are presented. Flooring materials included tufted carpet with and without mass layers and non woven carpet without mass layers. Decouplers included die cut and molded fiber under pads in a range of fiber types and weight. Mass backed floors as well as lightweight dissipative floor systems are compared. The results show a range of performance for sound absorption and transmission loss that allows an NVH engineer to select material combinations to achieve targeted noise reduction in a vehicle.

The typical goal of most sound absorbing materials is to maximize the sound absorption for a given thickness, weight and cost. In this study, tests were conducted on an example polyester fiber sound absorber pad to establish baseline acoustical performance and to extract poro-elastic material properties, which were then used to computer model the acoustical performance of this material. Good agreement was obtained for the measured and predicted sound absorption for the base fiber material. Opportunities to improve the performance of this material were then investigated using computer models of various acoustically-tuned facings in combination with the base pad. The results show how overall sound absorption can be improved and how the frequency dependent performance can be tuned to meet specific requirements.

Attenuation of noise from the rear of a vehicle was evaluated for different trunk insulation systems using a combination of poro-elastic material modeling and a full vehicle SEA model. The model considered the interaction between the trunk and the passenger cabin. The sound absorption coefficients and acoustic impedance for each of the material systems used in the trunk were measured and the poro-elastic Biot properties were calculated to define the acoustic treatments in the SEA model. Several levels of acoustical treatment for the trunk were studied ranging from a trunk with no decorative liner to a trunk with a liner and maximum acoustical treatment. The results show the contribution of the trunk material in reducing cabin noise for different levels of noise originating at the rear of the vehicle. These results demonstrate the value of combining poro-elastic material modeling and SEA models for selecting efficient material systems early in a vehicle design.

In recent years several variants of lightweight multi-layered acoustic treatments have been used successfully in vehicles to replace conventional barrier-decoupler interior dash mats. The principle involved is to utilize increased acoustic absorption to offset the decrease in insertion loss from the reduced mass such that equivalent vehicle level performance can be achieved. Typical dual density fibrous constructions consist of a relatively dense cap layer on top of a lofted layer. The density and flow resistivity of these layers are tuned to optimize a balance of insertion loss and absorption performance. Generally these have been found to be very effective with the exception of dash mats with very high insertion loss requirements. This paper describes an alternative treatment which consists of a micro-perforated film top layer and fibrous decoupler layer.

Sound absorption for multiple materials was measured in a small reverberation room using different sample sizes. The largest samples were cut to progressively smaller sizes to study the effect of sample size on sound absorption. The materials tested included three different recycled fibers, two PET fibers with facers, and one open-cell foam. These materials spanned low, medium, and high sound absorption over the range of test frequencies. The results for each material and each sample size are reported and compared. Comments are provided on sample size for labs with small reverberation chambers. These results will be considered in the development of an SAE test method for sound absorption using small reverberation rooms.