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Journal Article

Optimization Matching of Powertrain System for Self-Dumping Truck Based on Grey Relational Analysis

2015-04-14
2015-01-0501
In this paper, the performance simulation model of a domestic self-dumping truck was established using AVL-Cruise software. Then its accuracy was checked by the power performance and fuel economy tests which were conducted on the proving ground. The power performance of the self-dumping truck was evaluated through standing start acceleration time from 0 to 70km/h, overtaking acceleration time from 60 to 70km/h, maximum speed and maximum gradeability, while the composite fuel consumption per hundred kilometers was taken as an evaluation index of fuel economy. A L9 orthogonal array was applied to investigate the effect of three matching factors including engine, transmission and final drive, which were considered at three levels, on the power performance and fuel economy of the self-dumping truck. Furthermore, the grey relational grade was proposed to assess the multiple performance responses according to the grey relational analysis.
Technical Paper

Parameter Matching of Planetary Gearset Characteristic Parameter of Power-Spilt Hybrid Vehicle

2021-09-16
2021-01-5088
To quickly and efficiently match the planetary gearset characteristic parameter of power-spilt hybrid vehicles so that their oil-saving potential can be maximized, this study proposes a parameter matching method that comprehensively considers energy management strategy and driving cycle based on an analysis of vehicle instantaneous efficiency. The method is used to match the planetary characteristic parameter of a power-split hybrid light truck. The relevant conclusions are compared with the influence of various planetary characteristic parameters on fuel consumption obtained through simulation under typical operating conditions. The simulation results show that the influence laws of the various planetary characteristic parameters on vehicle average efficiency are similar to those on fuel consumption. The proposed parameter-matching method based on vehicle efficiency analysis can effectively match the planetary characteristic parameter for power-split hybrid powertrains.
Technical Paper

Parametric Investigation of Two-Stage Pilot Diesel Injection on the Combustion and Emissions of a Pilot Diesel Compression Ignition Natural Gas Engine at Low Load

2020-06-23
2020-01-5056
The purpose of this study is to evaluate the impact of two-stage pilot injection parameters on the combustion and emissions of pilot diesel compression ignition natural gas (CING) engine at low load. Experiments were performed using a diesel/natural gas dual-fuel engine, which was modified from a six-cylinder diesel engine. The effect of injection timing and injection pressure of two-stage pilot diesel were analyzed in order to reduce both the fuel consumption and total hydrocarbon (HC) and carbon monoxide (CO) emissions under low load conditions. The results indicate that, because injection timing can determine the degree of pilot diesel stratification, in-cylinder thermodynamic state, and the available mixing time prior to the combustion, the combustion process can be controlled and optimized through adjusting injection timing.
Technical Paper

Research on Control Strategy Optimization for Shifting Process of Pure Electric Vehicle Based on Multi-Objective Genetic Algorithm

2020-04-14
2020-01-0971
With more and more countries proposing timetables for stopping selling of fuel vehicles, China has also issued a “dual-slope” policy. As electric vehicles are the most promising new energy vehicle, which is worth researching. The integration and control of the motor and gearbox have gradually become a hot research topic due to low cost with better performance. This paper takes an electric vehicle equipped with permanent magnet synchronous motor and two-gear automatic transmission without synchronizer and clutch as the research object.
Technical Paper

Studies on Anti-Slip Regulation Technologies for AMT Vehicles

2007-04-16
2007-01-1314
In order to improve the tractive ability, steering capability and directional stability, etc. of automated mechanical transmission (AMT) vehicles running on the wet and slippery road, the anti-slip regulation (ASR) technologies for AMT vehicles are developed. The significance of ASR for AMT vehicles is introduced; a road friction recognition method based on the deceleration of driving wheels is investigated; a fuzzy anti-slip control system based on adjustment of engine torque is developed and the corresponding experimental verification is conducted. The experimental results denote that the proposed method is effective to eliminate the excessive slip when the AMT vehicle travels on the low friction road.
Technical Paper

Support Vector Machine Theory Based Shift Quality Assessment for Automated Mechanical Transmission (AMT)

2007-04-16
2007-01-1588
In China there is a strong trend in the application of vehicles equipped with automatic transmissions in considering the complexity of traffic and the convenience of automatic transmissions. As a type of automatic transmission, automated mechanical transmission (AMT) shows great potential to be developed as a main transmission because of its simple structures, easy upgrade from manual transmission (MT) and low price. Support Vector Machine (SVM) is a new statistic method which could make a good prediction with limited training instances. Compared with Artificial Neutral Network (ANN), SVM can provide better genetic ability. In order to verify the ability of the new method, the model trained by one set of AMT car data was applied on some other AMT vehicles, and the predicted results were compared with subjective rating results by expert drivers and analyzed to identify the potential of this new assessment system.
Technical Paper

Impact Theory Based Total Cylinder Sampling System and its Application

2008-06-23
2008-01-1795
A novel non-destroy repeatable-use impact theory based total cylinder sampling system has been established. This system is mainly composed of a knocking body and a sampling valve. The knocking body impacts the sampling valve with certain velocity resulting in huge force to open the sampling valve and most of the in-cylinder gas has been dumped to one sampling bag for after-treatment. The feasibility and sampling response characteristics of this impact theory based total cylinder sampling system were investigated by engine bench testing. Within 0 to 35°CA ATDC (Crank Angle After Top Dead Center) sample timing 50 percent to 80 percent of in-cylinder mass would be sampled, which was a little less compared with the traditional system. The half decay period of pressure drop was 10 to 20 degrees crank angle within 0 to 60°CA ATDC sample timing, which was about 2-3 times of the traditional system.
Technical Paper

Development of a Gas-Phase LPG Injection System for a Small SI Engine

2003-10-27
2003-01-3260
This paper presents the development of an electronic control LPG gas injection system and its application in a small SI engine. The tests results show that the developed LPG gas injection system can meet the needs for the goal of high engine power output and low exhaust emissions based on the engine bench tests. With the LPG electronic gas injection system, the air-fuel ratio can be optimized based on the requirements and CO and NOx emission levels are decreased significantly compared with the LPG mechanical mixer fuel supply system, based on the same HC emission levels. With the new gas phase LPG electronic control injection system, the HC emission level is controlled below the 300 ppm under most engine conditions and under 200 ppm when the engine speed is over 3000 r/min. The NOx emission level is under 2600 ppm in the whole range of engine operation conditions and is decreased by 2000 ppm compared with the LPG mechanical mixer system.
Technical Paper

Combustion and Emissions of Ethanol Fuel (E100) in a Small SI Engine

2003-10-27
2003-01-3262
An air-cooled, four-stroke, 125 cc electronic gasoline fuel injection SI engine for motorcycles is altered to burn ethanol fuel. The effects of nozzle orifice size, fuel injection duration, spark timing and the excess air/ fuel ratio on engine power output, fuel and energy consumptions and engine exhaust emission levels are studied on an engine test bed. The results show that the maximum engine power output is increased by 5.4% and the maximum torque output is increased by 1.9% with the ethanol fuel in comparison with the baseline. At full load and 7000 r/min, HC emission is decreased by 38% and CO emission is decreased 46% on average over the whole engine speed range. However, NOx levels are increased to meet the maximum power output. The experiments of the spark timing show that the levels of HC and NOx emission are decreased markedly by the delay of spark timing.
Technical Paper

Combustion and Emissions Characteristics of a Small Spark-Ignited LPG Engine

2002-05-06
2002-01-1738
This paper presents an experimental study of the emission characteristics of a small Spark-Ignited, LPG engine. A single cylinder, four-stroke, water-cooled, 125cc SI engine for motorcycle is modified for using LPG fuel. The power output of LPG is above 95% power output of gasoline. The emission characteristics of LPG are compared with the gasoline. The test result shows that LPG for small SI engine will help to reduce the emission level of motorcycles. The HC and CO emission level can be reduced greatly, but NOx emissions are increased. The emission of motorcycle using LPG shows the potential to meet the more strict regulation.
Technical Paper

Effects of Fuel Injection Characteristics on Heat Release and Emissions in a DI Diesel Engine Operated on DME

2001-09-24
2001-01-3634
In this study, an experimental investigation was conducted using a direct injection single-cylinder diesel engine equipped with a test common rail fuel injection system to clarify how dimethyl ether (DME) injection characteristics affect the heat release and exhaust emissions. For that purpose the common rail fuel injection system (injection pressure: 15 MPa) and injection nozzle (0.55 × 5-holes, 0.70 × 3-holes, same total holes area) have been used for the test. First, to characterize the effect of DME physical properties on the macroscopic spray behavior: injection quantity, injection rate, penetration, cone angle, volume were measured using high-pressure injection chamber (pressure: 4MPa). In order to clarify effects of the injection process on HC, CO, and NOx emissions, as well as the rate of heat release were investigated by single-cylinder engine test. The effects of the injection rate and swirl ratio on exhaust emissions and heat release were also investigated.
Technical Paper

A Study of LPG Lean Burn for a Small SI Engine

2002-10-21
2002-01-2844
This paper presents a study of LPG lean burn in a motorcycle SI engine. The lean burn limits are compared by several ways. The relations of lean burn limit with the parameters, such as engine speed, compression ratio and advanced spark ignition etc. are tested. The experimental results show that larger throttle opening, lower engine speed, earlier spark ignition timing, larger electrode gap and higher compression ratio will extend the lean burn limit of LPG. The emission of a LPG engine, especially on NOx emission, can be significantly reduced by means of the lean burn technology.
Technical Paper

Auxiliary Drive Control Strategy of Hydraulic Hub-Motor Auxiliary System for Heavy Truck

2016-09-27
2016-01-8113
To improve traditional heavy commercial vehicles performance, this paper introduces a novel hydraulic hub-motor auxiliary system, which could achieve auxiliary driving and auxiliary braking function. Firstly, the system configuration and operation modes are described. In order to achieve coordinating control and distribution of the engine power between mechanical and hydraulic paths, the paper proposes an optimal algorithm based on enhance of vehicle slip efficiency and the results show that displacement of hydraulic variable pump relates with the transmission gear ratio. And then the hydraulic pump displacement controller is designed, in which the feedforward and feedback strategy is adopted. Considering the characteristics of hydraulic hub-motor auxiliary system, a layered auxiliary drive control strategy is proposed in the paper, which includes signal layers, core control layers and executive layers.
Technical Paper

Optimization of Suspension System of Self-Dumping Truck Using TOPSIS-based Taguchi Method Coupled with Entropy Measurement

2016-04-05
2016-01-1385
This study presents a hybrid optimization approach of TOPSIS-based Taguchi method and entropy measurement for the determination of the optimal suspension parameters to achieve an enhanced compromise among ride comfort, road friendliness which means the extent of damage exerted on the road by the vehicles, and handling stabilities of a self-dumping truck. Firstly, the full multi-body dynamic vehicle model is developed using software ADAMS/Car and the vehicle model is then validated through ride comfort road tests. The performance criterion for ride comfort evaluation is identified as root mean square (RMS) value of frequency weighted acceleration of cab floor, while the road damage coefficient is used for the evaluation of the road-friendliness of a whole vehicle. The lateral acceleration and roll angle of cab were defined as evaluation indices for handling stability performance.
Technical Paper

Electrochemical Characteristics of Cubic ZnFe2O4 Anode for Li-Ion Batteries at Low Temperature

2016-04-05
2016-01-1215
The poor low-temperature behavior of Li-ion batteries has limited its application in the field of electric vehicles and hybrid electric vehicles. Many previous studies concentrate on developing new type of electrolyte to solve this problem. However, according to recent research, the key limitation at low temperature is the low diffusivity of lithium ion in the anode electrodes. Hence, it is potential to study anode materials to improve low-temperature behavior of LIBs. ZnFe2O4 with higher theoretical capacity is low toxicity and abundance, contributing to its commercial application. Different ZnFe2O4 crystalline shapes have different particle sizes. Among them, the cubic ZnFe2O4 with smaller particle size will increase its own electronic and ionic conductance at lower temperature. In this regard, we evaluated low-temperature performance of LIBs with ZnFe2O4 cubes as anode materials at -25°C.
Technical Paper

Performance Analysis of Multi-Speed Torque Coupler for Hybrid Electric Vehicle

2016-04-05
2016-01-1149
A novel torque-coupling architecture for hybrid electric vehicles is proposed. The torque-coupling device is based on automated manual transmission (AMT), which is highly efficient and provides six gears for the engine and three gears for each motor to enable the engine and the motors to work at high-efficiency levels in most cases. The proposed power-shift AMT (P-AMT) does not have a hydraulic torque converter and wet clutches, which dampen the driveline shock. Thus, the drivability control of the P-AMT becomes a challenging issue. Accurate engine, motor model and transmission model have been built and the dynamic control of the gear shift process of PAMT in hybrid mode is simulated. The electric motors compensate for the traction loss during the gear shift of the engine.
Technical Paper

Parallel Thermal Management System of the Water Medium Retarder

2018-04-03
2018-01-0777
The thermal management system of the water medium retarder using engine coolant (water and ethylene glycol) as transmission medium, omits oil-water heat exchanger in the structure. When the hydraulic retarder is operated, the valve is connected with the retarder and water pump, and then the engine coolant enters the working chamber. The kinetic energy of the vehicle is converted into internal energy of the coolant, and the heat is discharged to the external environment through the engine thermal management system. The braking torque of the water medium hydraulic retarder is determined by the water medium flow rate in the working chamber. The smaller the valve opening degree, the greater the braking torque and the faster the heating transmission fluid. Small valve opening is not conducive to the loss of heat. It will affect the normal working of the engine and hydraulic retarder.
Technical Paper

Slope Starting Control of Off-Road Vehicle with 32-Speed Binary Logic Automatic Transmission

2022-01-03
2022-01-5001
Taking an off-road vehicle equipped with 32-speed binary logic automatic transmission (AT) as the research object, the slope starting control research is carried out. The slope starting process is divided into the overcoming resistance stage, the sliding friction stage, and the synchronization stage. The control strategies for each stage are designed respectively. Focusing on the control of the sliding friction stage, the equivalent two-speed model of the starting clutch is established, which realizes the calculation of the speed difference and the slip rate between the driving and driven ends of the starting clutch. Furthermore, the slope starting control strategy based on the proportional-integral-derivative (PID) control of the clutch slip rate is designed. Through the simulation tests of the vehicle starting at different slopes, the correctness of the slope starting control strategy has been verified by MATLAB/Simulink.
Technical Paper

Travelling Resistance Estimation and Sandy Road Identification for SUVs

2018-04-03
2018-01-0578
The mechanical properties of sandy road are quite different from those of hard surface road. For vehicle control systems such as EMS (engine management system), TCU (transmission control unit) and ABS (antilock brake system), the strategies and parameters set for solid surface road are not optimal for driving on sandy road. It is an effective way to improve the mobility of all-terrain vehicles by identifying sandy road online and shifting the control strategies and parameters of control systems to sandy sets. In this paper, a sandy road identification algorithm for SUVs is proposed. Firstly, the vehicle signals, such as engine torque and speed, gear position, wheel and vehicle speed, are acquired from EMS, TCU and ESP (electronic stability program) through CAN (controller area network) bus respectively. Based on the information and longitudinal force equilibrium equation, the travelling resistance of vehicle is estimated.
Technical Paper

Objective Evaluation Model of Automatic Transmission Shift Quality Based on Multi-Hierarchical Grey Relational Analysis

2018-04-03
2018-01-0405
Improvement of shift quality evaluation has become more prevalent over the past few years in the development of automatic transmission electronic control system. For the problems of the subjective shift quality evaluation that subjectivity is too strong, the standard cannot be unified and the definition of the objective evaluation index is not clear at present, this paper studies on the methods of objective evaluation of shift quality based on the multi-hierarchical grey relational analysis. Firstly, objective evaluation index system is constructed based on physical quantities, such as the engine speed, the longitudinal acceleration of the vehicle and so on, which broadens the scope of the traditional objective evaluation index further.
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