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Technical Paper

Computational Investigation of the Effects of Injection Strategy and Rail Pressure on Isobaric Combustion in an Optical Compression Ignition Engine

2021-09-05
2021-24-0023
The high-pressure isobaric combustion has been proposed as the most suitable combustion mode for the double compre4ssion expansion engine (DCEE) concept. Previous experimental and simulation studies have demonstrated an improved efficiency compared to the conventional diesel combustion (CDC) engine. In the current study, isobaric combustion was achieved using a single injector with multiple injections. Since this concept involves complex phenomena such as spray to spray interactions, the computational models were extensively validated against the optical engine experiment data, to ensure high-fidelity simulations. The considered optical diagnostic techniques are Mie-scattering, fuel tracer planar laser-induced fluorescence (PLIF), and natural flame luminosity imaging. Overall, a good agreement between the numerical and experimental results was obtained.
Technical Paper

Numerical Investigation of Narrow-Band Noise Generation by Automotive Cooling Fans

2020-09-30
2020-01-1513
Axial cooling fans are commonly used in electric vehicles to cool batteries with high heating load. One drawback of the cooling fans is the high aeroacoustic noise level resulting from the fan blades and the obstacles facing the airflow. To create a comfortable cabin environment in the vehicle, and to reduce exterior noise emission, a low-noise installation design of the axial fan is required. The purpose of the study is to investigate efficient computational aeroacoustics (CAA) simulation processes to assist the cooling-fan installation design. In this paper we report the current progress of the investigation, where the narrow-band components of the fan noise is focused on. Two methods are used to compute the noise source. In the first method the source is computed from the flow field obtained using the unsteady Reynolds-averaged Navier-Stokes equations (unsteady RANS, or URANS) model.
Journal Article

Structures of Flow Separation on a Passenger Car

2015-04-14
2015-01-1529
The phenomenon of three-dimensional flow separation is and has been in the focus of many researchers. An improved understanding of the physics and the driving forces is desired to be able to improve numerical simulations and to minimize aerodynamic drag over bluff bodies. To investigate the sources of separation one wants to understand what happens at the surface when the flow starts to detach and the upwelling of the streamlines becomes strong. This observation of a flow leaving the surface could be captured by investigating the limiting streamlines and surface parameters as pressure, vorticity or the shear stress. In this paper, numerical methods are used to investigate the surface pressure and flow patterns on a sedan passenger vehicle. Observed limiting streamlines are compared to the pressure distribution and their correlation is shown. For this investigation the region behind the antenna and behind the wheel arch, are pointed out and studied in detail.
Technical Paper

Influence of the Compression Ratio on the Performance and Emissions of a Mini HCCI Engine Fueled Ether with Diethyl

2007-10-29
2007-01-4075
Power supply systems play a very important role in applications of everyday life. Mainly, for low power generation, there are two ways of producing energy: electrochemical batteries and small engines. In the last few years many improvements have been carried out in order to obtain lighter batteries with longer duration but unfortunately the energy density of 1 MJ/kg seems to be an asymptotic value. If the energy source is an organic fuel with an energy density of around 29 MJ/kg and a minimum overall efficiency of only 3.5%, this device can surpass the batteries. Nowadays the most efficient combustion process is HCCI combustion which is able to combine high energy conversion efficiency and low emission levels with a very low fuel consumption. In this paper, an investigation has been carried out concerning the effects of the compression ratio on the performance and emissions of a mini, Vd = 4.11 [cm3], HCCI engine fueled with diethyl ether.
Technical Paper

A Study of a Glow Plug Ignition Engine by Chemiluminescence Images

2007-07-23
2007-01-1884
An experimental study of a glow plug engine combustion process has been performed by applying chemiluminescence imaging. The major intent was to understand what kind of combustion is present in a glow plug engine and how the combustion process behaves in a small volume and at high engine speed. To achieve this, images of natural emitted light were taken and filters were applied for isolating the formaldehyde and hydroxyl species. Images were taken in a model airplane engine, 4.11 cm3, modified for optical access. The pictures were acquired using a high speed camera capable of taking one photo every second or fourth crank angle degree, and consequently visualizing the progress of the combustion process. The images were taken with the same operating condition at two different engine speeds: 9600 and 13400 rpm. A mixture of 65% methanol, 20% nitromethane and 15% lubricant was used as fuel.
Technical Paper

Mini High Speed HCCI Engine Fueled with Ether: Load Range, Emission Characteristics and Optical Analysis

2007-08-05
2007-01-3606
Power supply systems play a very important role in everyday life applications. There are mainly two ways of producing energy for low power generation: electrochemical batteries and small engines. In the last few years, many improvements have been carried out in order to obtain lighter batteries with longer durations but unfortunately the energy density of 1 MJ/kg seems to be an asymptotic value. An energy source constituted of an organic fuel with an energy density around 29 MJ/kg and a minimum overall efficiency of only 3.5% could surpass batteries. Nowadays, the most efficient combustion process is HCCI combustion which has the ability to combine a high energy conversion efficiency with low emission levels and a very low fuel consumption. The present paper describes an investigation carried out on a modified model airplane engine, on how a pure HCCI combustion behaves in a small volume, Vd = 4.11 cm3, at very high engine speeds (up to 17,500 [rpm]).
Technical Paper

Influence of Inlet Temperature and Hot Residual Gases on the Performances of a Mini High Speed Glow Plug Engine

2006-11-13
2006-32-0057
Nowadays the power supplying systems have a fundamental importance for all small and portable devices. For low power applications, there are two main ways for producing power: electrochemical batteries and mini engines. Even though in recent years many developments have been carried out in improving the design of batteries, the energy density of 1MJ/kg seems to be an asymptotic value. If the energy source is a hydrocarbon fuel, whose energy density is 46 MJ/kg, with an overall efficiency of only 2.5 % it is possible to surpass the electrochemical batteries. On the other hand, having a mini engine, as energy source, implies three main problems: vibrations, noise and emissions. A light (230 g) model airplane engine with a displacement volume of 4.11 cm3 and a geometrical compression ratio of 13.91 has been studied. The work carried out in this paper can be divided basically in three parts.
Technical Paper

Reduction of EMI in Switched Mode Converters by Shaped Pulse Transitions

2007-04-16
2007-01-0361
An idea of reducing the amplitude of higher order harmonic frequencies from PWM switching pattern is presented and analyzed in this paper. For experimental studies a flexi-ble curve shaping circuit was developed and implemented for achieving and controlling smooth transitions in a DC/DC PWM controlled converter for a 12 V system. A comparison between trapezoidal and sinusoidal transitions is made and it is found that a sinusoidal transition gives better EMI performance without increasing the switching losses. In order to further reduce the EMI, a strategy of controlling the output voltage transitions in a MOSFET by “pre-charging” its gate is derived and investigated. The developed practical circuit is tested with sinusoidal reference for a purely resistive load and an R-L load. Frequency responses obtained from simulations and measurements are compared and discussed.
Technical Paper

Fuel Injection and Mean Swirl Effects on Combustion and Soot Formation in Heavy Duty Diesel Engines

2007-04-16
2007-01-0912
High-speed video imaging in a swirl-supported (Rs = 1.7), direct-injection heavy-duty diesel engine operated with moderate-to-high EGR rates reveals a distinct correlation between the spatial distribution of luminous soot and mean flow vorticity in the horizontal plane. The temporal behavior of the experimental images, as well as the results of multi-dimensional numerical simulations, show that this soot-vorticity correlation is caused by the presence of a greater amount of soot on the windward side of the jet. The simulations indicate that while flow swirl can influence pre-ignition mixing processes as well as post-combustion soot oxidation processes, interactions between the swirl and the heat release can also influence mixing processes. Without swirl, combustion-generated gas flows influence mixing on both sides of the jet equally. In the presence of swirl, the heat release occurs on the leeward side of the fuel sprays.
Technical Paper

A Process Membership Service for Active Safety Systems

2007-04-16
2007-01-1613
This paper describes a process membership protocol for distributed real-time systems that use both time-triggered and event-triggered message passing for communication between its processing nodes (ECUs). TTCAN and FlexRay are examples of communication networks that support such systems. The membership protocol supports redundancy management in architectures where distributed applications such as braking, stability control, and collision mitigation share a common set of processing nodes. We assume that each such application consists of several processes executing on different nodes and that each node executes processes belonging to different applications. The protocol allows a group of co-operating processes to establish a consistent view of each other's operational status, i.e. whether they function correctly or not.
Technical Paper

Influence of the Wall Temperature and Combustion Chamber Geometry on the Performance and Emissions of a Mini HCCI Engine Fueled with Diethyl Ether

2008-04-14
2008-01-0008
Nowadays for small-scale power generation there are electrochemical batteries and mini engines. Many efforts have been done for improving the power density of the batteries but unfortunately the value of 1 MJ/kg seems to be asymptotic. If the energy source is an organic fuel which has an energy density of around 29 MJ/kg with a minimum overall efficiency of only 3.5%, this device would surpass the batteries. This paper is the fifth of a series of publications aimed to study the HCCI combustion process in the milli domain at high engine speed in order to design and develop VIMPA, Vibrating Microengine for Low Power Generation and Microsystems Actuation. Previous studies ranged from general characterization of the HCCI combustion process by using metal and optical engines, to more specific topics for instance the influence of the boundary layer and quenching distance on the quality of the combustion.
Technical Paper

Reducing Pressure Fluctuations at High Loads by Means of Charge Stratification in HCCI Combustion with Negative Valve Overlap

2009-06-15
2009-01-1785
Future demands for improvements in the fuel economy of gasoline passenger car engines will require the development and implementation of advanced combustion strategies, to replace, or combine with the conventional spark ignition strategy. One possible strategy is homogeneous charge compression ignition (HCCI) achieved using negative valve overlap (NVO). However, several issues need to be addressed before this combustion strategy can be fully implemented in a production vehicle, one being to increase the upper load limit. One constraint at high loads is the combustion becoming too rapid, leading to excessive pressure-rise rates and large pressure fluctuations (ringing), causing noise. In this work, efforts were made to reduce these pressure fluctuations by using a late injection during the later part of the compression. A more appropriate acronym than HCCI for such combustion is SCCI (Stratified Charge Compression Ignition).
Technical Paper

Modeling, Identification, and Separation of Crankshaft Dynamics in a Light-Duty Diesel Engine

2009-06-15
2009-01-1798
Mathematical models of a torque sensor equipped crankshaft in a light-duty diesel engine are identified, validated, and compared. The models are based on in-cylinder pressure and crankshaft torque data collected from a 5-cylinder common-rail diesel engine running at multiple operating points. The work is motivated by the need of a crankshaft model in a closed-loop combustion control system based on crankshaft torque measurements. In such a system a crankshaft model is used in order to separate the measured crankshaft torque into cylinder individual torque contributions. A method for this is described and used for IMEP estimation. Not surprisingly, the results indicate that higher order models are able to estimate crankshaft torque more accurately than lower order models, even if the differences are small. For IMEP estimation using the cylinder separation method however, these differences have large effects on accuracy.
Technical Paper

An Experimental Investigation of Spray-Wall Interaction of Diesel Sprays

2009-04-20
2009-01-0842
Wall wetting can occur irrespective of combustion concept in diesel engines, e.g. during the compression stroke. This action has been related to engine-out emissions in different ways, and an experimental investigation of impinging diesel sprays is thus made for a standard diesel fuel and a two-component model fuel (IDEA). The experiment was performed at conditions corresponding to those found during the compression stroke in a heavy duty diesel engine. The spray characteristics of two fuels were measured using two different optical methods: a Phase Doppler Particle Analyzer (PDPA) and high-speed imaging. A temperature controlled wall equipped with rapid, coaxial thermocouples was used to record the change in surface temperature from the heat transfer of the impinging sprays.
Technical Paper

Modification of a Diesel Oil Surrogate Model for 3D CFD Simulation of Conventional and HCCI Combustion

2008-10-06
2008-01-2410
This paper describes an analysis of the Diesel Oil Surrogate (DOS) model used at Chalmers University (Sweden), including 70 species participating in 310 reactions, and subsequent improvements prompted by the model's systematic tendency to under-predict the combustion intensity in simulations of kinetically-driven combustion modes, e.g. Homogeneous Charged Compression Ignition (HCCI). Key bases of the model are the properties of a model Diesel fuel with the molecular formula C14H28. In the vapor phase, a global reaction decomposes the starting fuel, C14H28, into its constituent components; n-heptane (C7H16) and toluene (C7H8). This global reaction was modified to yield a higher n-heptane:toluene ratio, due to the importance of preserving an n-heptane-like cetane number.
Technical Paper

Location of the First Auto-Ignition Sites for Two HCCI Systems in a Direct Injection Engine

2004-03-08
2004-01-0564
To elucidate the processes controlling the auto-ignition timing and overall combustion duration in homogeneous charge compression ignition (HCCI) engines, the distribution of the auto-ignition sites, in both space and time, was studied. The auto-ignition locations were investigated using optical diagnosis of HCCI combustion, based on laser induced fluorescence (LIF) measurements of formaldehyde in an optical engine with fully variable valve actuation. This engine was operated in two different modes of HCCI. In the first, auto-ignition temperatures were reached by heating the inlet air, while in the second, residual mass from the previous combustion cycle was trapped using a negative valve overlap. The fuel was introduced directly into the combustion chamber in both approaches. To complement these experiments, 3-D numerical modeling of the gas exchange and compression stroke events was done for both HCCI-generating approaches.
Technical Paper

Comparison Between In-Cylinder PIV Measurements, CFD Simulations and Steady-Flow Impulse Torque Swirl Meter Measurements

2003-10-27
2003-01-3147
In-cylinder flow measurements, conventional swirl measurements and CFD-simulations have been performed and then compared. The engine studied is a single cylinder version of a Scania D12 that represents a modern heavy-duty truck size engine. Bowditch type optical access and flat piston is used. The cylinder head was also measured in a steady-flow impulse torque swirl meter. From the two-dimensional flow-field, which was measured in the interval from -200° ATDC to 65° ATDC at two different positions from the cylinder head, calculations of the vorticity, turbulence and swirl were made. A maximum in swirl occurs at about 50° before TDC while the maximum vorticity and turbulence occurs somewhat later during the compression stroke. The swirl centre is also seen moving around and it does not coincide with the geometrical centre of the cylinder. The simulated flow-field shows similar behaviour as that seen in the measurements.
Technical Paper

Laser-Rayleigh Imaging of DME Sprays in an Optically Accessible DI Diesel Truck Engine

2001-03-05
2001-01-0915
Laser-Rayleigh imaging has been employed to measure the relative fuel concentration in the gaseous jet region of DME sprays. The measurements were performed in an optically accessible diesel truck engine equipped with a common rail injection system. A one-hole nozzle was used to guarantee that the recorded pressure history was associated with the heat release in the imaged spray. To compensate for the low compression ratio in the modified engine the inlet air was preheated. Spray development was studied for two levels of preheating, from the start of injection to the point where all fuel was consumed. The results indicate that there is a strong correlation between the amount of unburned fuel present in the cylinder and the rate of heat release at a given time. The combustion can not be described as purely premixed or purely mixing-controlled at any time, but always has an element of both. After all fuel appears to have vanished there is still an extended period of heat release.
Technical Paper

Reacting Boundary Layers in a Homogeneous Charge Compression Ignition (HCCI) Engine

2001-03-05
2001-01-1032
An experimental and computational study of the near-wall combustion in a Homogeneous Charge Compression Ignition (HCCI) engine has been conducted by applying laser based diagnostic techniques in combination with numerical modeling. Our major intent was to characterize the combustion in the velocity- and thermal boundary layers. The progress of the combustion was studied by using fuel tracer LIF, the result of which was compared with LDA measurements of the velocity boundary layer along with numerical simulations of the reacting boundary layer. Time resolved images of the PLIF signal were taken and ensemble averaged images were calculated. In the fuel tracer LIF experiments, acetone was seeded into the fuel as a tracer. It is clear from the experiments that a proper set of backgrounds and laser profiles are necessary to resolve the near-wall concentration profiles, even at a qualitative level.
Technical Paper

Flow Visualization Study of an HVAC Module Operated in Water

2001-05-14
2001-01-1702
Centrifugal blowers serve as the primary source of airflow and aero-acoustic noise in automotive HVAC modules. Flow field measurements inside blowers indicate very complex flow patterns. A detailed flow visualization study was conducted on an actual HVAC fan module operated in water under dynamically similar conditions as those in air with the purpose of studying the complex flow patterns in order to improve the aerodynamic performance of the fan/scroll casing and diffuser components. Fan-scroll/diffuser interaction was also studied as function of fan speed. Conventional and special (shear thickening) dye injection flow visualization techniques were used to study the complex 3-dimensional vortical and unsteady flow patterns that occur in typical HVAC fans. A major advantage of the flow visualization technique using shear-thickening dye is its usefulness in high the Reynolds number flows that are typically encountered inside HVAC modules.
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