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In the port injected Spark Ignition (SI) engine, the single greatest part load efficiency reducing factor are energy losses over the throttle valve. The need for this throttle valve arises from the fact that engine power is controlled by the amount of air in the cylinders, since combustion occurs stoichiometrically in this type of engine. In WEDACS (Waste Energy Driven Air Conditioning System), a technology patented by the Eindhoven University of Technology, the throttle valve is replaced by a turbine-generator combination. The turbine is used to control engine power. Throttling losses are recovered by the turbine and converted to electrical energy. Additionally, when air expands in the turbine, its temperature decreases and it can be used to cool air conditioning fluid. As a result, load of the alternator and air conditioning compressor on the engine is decreased or even eliminated, which increases overall engine efficiency.

Existing gasoline DI injection equipment has been modified to generate single hole pulsed gas jets. Injection experiments have been performed at combinations of 3 different pressure ratios (2 of which supercritical) respectively 3 different hole geometries (i.e. length to diameter ratios). Injection was into a pressure chamber with optical access. Injection pressures and injector hole geometry were selected to be representative of current and near-future DI natural gas engines. Each injector hole design has been characterized by measuring its discharge coefficient for different Re-levels. Transient jets produced by these injectors have been visualized using planar laser sheet Mie scattering (PLMS). For this the injected gas was seeded with small oil droplets. The corresponding flow field was measured using particle image velocimetry (PIV) laser diagnostics.

A transparent HSDI CI engine was used together with a high speed camera to analyze the liquid phase spray geometry of the fuel types: Swedish environmental class 1 Diesel fuel (MK1), Soy Methyl Ester (B100), n-Heptane (PRF0) and a gas-to-liquid derivate (GTL) with a distillation range similar to B100. The study of the transient liquid-phase spray propagation was performed at gas temperatures and pressures typical for start of injection conditions of a conventional HSDI CI engine. Inert gas was supplied to the transparent engine in order to avoid self-ignition at these cylinder gas conditions. Observed differences in liquid phase spray geometry were correlated to relevant fuel properties. An empirical relation was derived for predicting liquid spray cone angle and length prior to ignition.

This paper presents an automated fit for a control-oriented physics-based diesel engine combustion model. This method is based on the combination of a dedicated measurement procedure and structured approach to fit the required combustion model parameters. Only a data set is required that is considered to be standard for engine testing. The potential of the automated fit tool is demonstrated for two different heavy-duty diesel engines. This demonstrates that the combustion model and model fit methodology is not engine specific. Comparison of model and experimental results shows accurate prediction of in-cylinder peak pressure, IMEP, CA10, and CA50 over a wide operating range. This makes the model suitable for closed-loop combustion control development. However, NO emission prediction has to be improved.

Cylinder pressure-based combustion control is widely introduced for passenger cars. Benefits include enhanced emission robustness to fuel quality variation, reduced fuel consumption due to more accurate (multi-pulse) fuel injection, and minimized after treatment size. In addition, it enables the introduction of advanced, high-efficient combustion concepts. The application in truck engines is foreseen, but challenges need to be overcome related to durability, increased system costs, and impact on the cylinder head. In this paper, a new single cylinder pressure sensor concept for heavy-duty Diesel engines is presented. Compared to previous studies, this work focuses on heavy-duty Diesel powertrains, which are characterized by a relatively flexible crank shaft in contrast to the existing passenger car applications.

The modeling of fuel sprays under well-characterized conditions relevant for heavy-duty Diesel engine applications, allows for detailed analyses of individual phenomena aimed at improving emission formation and fuel consumption. However, the complexity of a reacting fuel spray under heavy-duty conditions currently prohibits direct simulation. Using a systematic approach, we extrapolate available spray models to the desired conditions without inclusion of chemical reactions. For validation, experimental techniques are utilized to characterize inert sprays of n-dodecane in a high-pressure, high-temperature (900 K) constant volume vessel with full optical access. The liquid fuel spray is studied using high-speed diffused back-illumination for conditions with different densities (22.8 and 40 kg/m3) and injection pressures (150, 80 and 160 MPa), using a 0.205-mm orifice diameter nozzle.

This paper focusses on the application of bioalcohols (ethanol and butanol) derived from seaweed in Heavy-Duty (HD) Compression Ignition (CI) combustion engines. Seaweed-based fuels do not claim land and are not in competition with the food chain. Currently, the application of high octane bioalcohols is limited to Spark Ignition (SI) engines. The Reactivity Controlled Compression Ignition (RCCI) combustion concept allows the use of these low carbon fuels in CI engines which have higher efficiencies associated with them than SI engines. This contributes to the reduction of tailpipe CO2 emissions as required by (future) legislation and reducing fuel consumption, i.e. Total-Cost-of-Ownership (TCO). Furthermore, it opens the HD transport market for these low carbon bioalcohol fuels from a novel sustainable biomass source. In this paper, both the production of seaweed-based fuels and the application of these fuels in CI engines is discussed.

Diesel spray mixture formation is investigated at target conditions using multiple diagnostics and laboratories. High-speed Particle Image Velocimetry (PIV) is used to measure the velocity field inside and outside the jet simultaneously with a new frame straddling synchronization scheme. The PIV measurements are carried out in the Engine Combustion Network Spray A target conditions, enabling direct comparisons with mixture fraction measurements previously performed in the same conditions, and forming a unique database at diesel conditions. A 1D spray model, based upon mass and momentum exchange between axial control volumes and near-Gaussian velocity and mixture fraction profiles is evaluated against the data.

Green zones are challenging problems for the thermal management systems of hybrid vehicles. This is because within the green zone the engine is turned off, and the only way to keep the aftertreatment system warm is lost. This means that there is a risk of leaving the green zone with a cold and ineffective aftertreatment system, resulting in high emissions. A thermal management strategy that heats the aftertreatment system prior to turning off the engine, in an optimal way, to reduce the NOx emissions when the engine is restarted, is developed. The strategy is also used to evaluate under what conditions pre-heating is a suitable strategy, by evaluating the performance in simulations using a model of a heavy-duty diesel powertrain and scenario designed for this purpose.

Butanol is an attractive alternative fuel by virtue of its renewable source and low sooting tendency. In this paper, three butanol isomers (n-butanol, isobutanol, and tert-butanol) were induced via port injection respectively and n-heptane was directly injected into the cylinder to investigate reactivity controlled compression ignition in a heavy-duty diesel engine. This work evaluates the potential of applying butanol as low reactivity fuel and the effects of reactivity gradient on combustion and emission characteristics. The experiments were performed from low load to medium-high load. Due to the different reactivities among the butanol isomers, the exhaust gas recirculation rate and the direct injection strategy were varied for a specific butanol isomer and testing load. Particularly, isobutanol/n-heptane can be operated with single direct injection and no exhaust gas recirculation up to medium load due to the high octane rating.

One of the challenges with conventional diesel engines is the emission of soot. To reduce soot emission whilst maintaining fuel efficiency, an important pathway is to improve the fuel-air mixing process. This can be achieved by creating small droplets in order to enhance evaporation. Furthermore, the distribution of the droplets in the combustion chamber should be optimized, making optimal use of in-cylinder air. To deal with these requirements a new type of injector is proposed, which has a porous nozzle tip with pore diameters between 1 and 50 μm. First, because of the small pore diameters the droplets will also be small. From literature it is known that (almost) no soot is formed when orifice diameters are smaller than 50 μm. Second, the configuration of the nozzle can be chosen such that the whole cylinder can be filled with fine droplets (i.e., spray angle nearly 180°).

A computationally efficient engine model is developed based on an extended NO emission model and state-of-the-art soot model. The model predicts exhaust NO and soot emission for both conventional and advanced, high-EGR (up to 50 %), heavy-duty DI diesel combustion. Modeling activities have aimed at limiting the computational effort while maintaining a sound physical/chemical basis. The main inputs to the model are the fuel injection rate profile, in-cylinder pressure data and trapped in-cylinder conditions together with basic fuel spray information. Obtaining accurate values for these inputs is part of the model validation process which is thoroughly described. Modeling results are compared with single-cylinder as well as multi-cylinder heavy-duty diesel engine data. NO and soot level predictions show good agreement with measurement data for conventional and high-EGR combustion with conventional timing.

Increasing fuel prices keep bringing attention to alternative, cheaper fuels. Liquefied Petroleum Gas (LPG) has been well known for decades as an alternative fuel for spark ignition (SI) passenger cars. More recently, aftermarket LPG systems were also introduced to Heavy Duty transport vehicles. These (port fuel) systems either vaporize the liquid fuel and then mix it with intake air, or inject fuel into the engine's intake ports. While this concept offers significant fuel cost reductions, for aftermarket certification and large-scale OEM use some concerns are present. Unburned hydrocarbons (UHC) and carbon monoxide (CO) emissions are known to be high because of premixed charge getting trapped into crevices and possibly being blown through during valve-overlap. Apart from the higher emission levels, this also limits fuel efficiency and therefore cost savings.

Partially Premixed Combustion has shown the potential of low emissions of nitrogen oxides (NOx) and soot with a simultaneous improvement in fuel efficiency. Several research groups have shown that a load range from idle to full load is possible, when using low-octane-number refinery streams, in the gasoline boiling range. As such refinery streams are not expected to be commercially available on the short term, the use of naphtha blends that are commercially available could provide a practical solution. The three blends used in this investigation have been tested in a single-cylinder engine for their emission and efficiency performance. Besides a presentation of the sensitivity to injection strategies, dilution levels and fuel pressure, emission performance is compared to legislated emission levels. Conventional diesel combustion benchmarks are used for reference to show possible improvements in indicated efficiency.

Partially Premixed Combustion has shown the potential of high efficiency, emissions of nitrogen oxides (NOx) and soot below future emissions regulations, and acceptable acoustic noise. Low-octane-number gasoline fuels were shown to be most suitable for this concept, with the reactivity determining the possible load range. Other researchers have used several refinery streams, which might be produced by a refinery if they were required to do so without additional investment. Some of refinery streams are, however, not expected to be commercially available on the short term. For the present investigation, n-butanol (BuOH) has been selected as a blend component in diesel, and is used from 50 - 100%. The blends then have a reactivity range similar to the refinery streams, so single-cylinder engine tests for their emission and efficiency performance can also be used to determine their applicable load range.

Owing to environmental and health concerns, tetraethyl lead was gradually phased out from the early 1970's to mid-1990's in most developed countries. Advances in refining, leading to more aromatics (via reformate) and iso-paraffins such as iso-octane, along with the introduction of (bio) oxygenates such as MTBE, ETBE and ethanol, facilitated the removal of lead without sacrificing RON and MON. In recent years, however, legislation has been moving in the direction of curbing aromatic and olefin content in gasoline, owing to similar concerns as was the case for lead. Meanwhile, concerns over global warming and energy security have motivated research into renewable fuels. Amongst which are those derived from biomass. The feedstock of interest in this study is lignin, which, together with hemicellulose and cellulose, is amongst the most abundant organic compounds on the planet.

This paper reports on a study of a large number of blends of a low-sulfur EN-590 type diesel fuel respectively of a Swedish Class 1 fuel and of a synthetic diesel with different types of oxygenates. Oxygen mass fraction of the blends varied between 0 and 15 %. For comparison, the fuel matrix was extended with non-oxygenated blends including a diesel/water emulsion. Tests were performed on a modern multi-cylinder HD DAF engine equipped with cooled EGR for enabling NOx-levels between 2.0 and 3.5 g/kWh on EN-590 diesel fuel. Additional tests were done on a Volvo Euro-2 type HD engine with very low PM emission. Finally, for some blends, combustion progress and soot illumination was registered when tested on a single cylinder research engine with optical access. The results confirm the importance of oxygen mass fraction of the fuel blend, but at the same time illustrate the effect of chemical structure: some oxygenates are twice as effective in reducing PM as other well-known oxygenates.

LDA technique was used to investigate valve exit flow and in-cylinder flow generated by a directed intake port of a heavy duty Diesel engine under steady and unsteady conditions. The results obtained under both steady and unsteady show the flow patterns is very sensitive to the valve lift with this type of intake port. At small valve lift, flow profile around the valve periphery is relatively uniform, the corresponding in-cylinder flow is characteristic of double vortex. With valve lift increasing, the separating region appears near the valve seat in part of the valve periphery, therefore the flow pattern begins to depend on the position around the valve periphery. As a result, the valve exit flow is almost along the elongation of intake port at the maximum lift, the corresponding in-cylinder flow behaves as a solid body of rotation. The motion of valve seems to have little effects on the valve exit flow pattern.

This paper first compares strengths and weaknesses of different options for performing optical diagnostics on HD diesel sprays. Then, practical experiences are described with the design and operation of a constant volume test cell over a period of more than five years. In this test rig, pre-combustion of a lean gas mixture is used to generate realistic gas mixture conditions prior to fuel injection. Spray growth, vaporization are studied using Schlieren and Mie scattering experiments. The Schlieren set-up is also used for registration of light emitted by the combustion process; this can also provide information on ignition delay and on soot lift-off length. The paper further describes difficulties encountered with image processing and suggests methods on how to deal with them.

Collision of injected fuel spray against the cylinder liner (wall-wetting) is one of the main hurdles that must be overcome in order for early direct injection Premixed Charge Compression Ignition (EDI PCCI) combustion to become a viable alternative for conventional DI diesel combustion. Preferably, the prevention of wall-wetting should be realized in a way of selecting appropriate (most favorable) operating conditions (EGR level, intake temperature, injection timing-strategy etc.) rather than mechanical modification of an engine (combustion chamber shape, injector replacement etc.). This paper presents the effect of external uncooled EGR (different fraction) on wall-wetting issues specified by two parameters, i.e. measured smoke number (experiment) and liquid spray penetration (model).