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Based on a long recognized need, the National Highway Traffic Safety Administration (NHTSA) has begun to reexamine the potential for international harmonization of side impact requirements. To this end, NHTSA, as directed by the U.S. Congress, has recently submitted a report to the Congress on the agency plans for achieving harmonization of the U.S. and European side impact regulations. The first phase of this plan involves crash testing vehicles compliant to FMVSS 214 to the European Union side impact directive 96/27/EC. This paper presents the results to date of this research. The level of safety performance of the vehicles based on the injury measures of the European and U.S. side impact regulations is assessed.

Since 1994, the New Car Assessment Program (NCAP) of the National Highway Traffic Safety Administration (NHTSA) has compiled upper neck loads for the belt and air bag restrained 50th percentile male Hybrid III dummy. Over five years from 1994 to 1998, in frontal crash tests, NCAP collected upper neck data for 118 passenger cars and seventy-eight light trucks and vans. This paper examines these data and attempts to assess the potential for neck injury based on injury criteria included in FMVSS No. 208 (for the optional sled test). The paper examines the extent of serious neck injury in real world crashes as reported in the National Automotive Sampling System (NASS). The results suggest that serious neck injuries do occur at higher speeds for crashes involving occupants restrained by belts in passenger cars.

Pedestrian research and testing at the NHTSA Vehicle Research and Test Center has recently focused on assessment of proposed ISO and EEVC head impact test procedures, and extension of these procedures to additional vehicle frontal surfaces. In addition to test parameter sensitivity evaluation, reconstruction of PCDS (Pedestrian Crash Data Study) cases with laboratory impact tests and computer simulations has been conducted. This paper presents the results of this research.

A research program was initiated to evaluate the performance of prototype dual stage passenger air bags in terms of both restraint system performance and deployment aggressivity for different size occupants. Variations in inflator partitions, vent hole diameter sizes, and deployment timing were examined. High speed unbelted sled tests were conducted with both 50th percentile male and 5th percentile female Hybrid III adult dummies at 48 kmph; and belted sled tests were conducted at 56 kmph. Low risk deployment tests with child dummies were conducted to evaluate air bag aggressivity. Overall, it was concluded that the dual stage air bag systems under evaluation had improved performance over the baseline single stage systems in terms of providing high speed protection while reducing aggressivity to out-of-position occupants; however, some dual stage systems may require additional occupant detection methodologies to suppress or control inflation.

This paper presents an overview of NHTSA's vehicle aggressivity and fleet compatibility research activities. This research program is being conducted in close cooperation with the International Harmonized Research Agenda (IHRA) compatibility research group. NHTSA is monitoring the changing vehicle mix in the U.S. fleet, analyzing crash statistics, and evaluating any implications that these changes may have for U.S. occupant safety. NHTSA is also continuing full-scale crash testing to develop a better understanding of vehicle compatibility and to investigate test methods to assess vehicle compatibility.

This paper describes computer crash simulations performed by the National Highway Traffic Safety Administration (NHTSA) under the current research and testing activities on large school bus safety restraints. The simulations of a frontal rigid barrier test and comparative dynamic sled testing for compartmentalization, lap belt, and lap/shoulder belt restraint strategies are presented. School bus transportation is one of the safest forms of transportation in the United States. School age children transported in school buses are safer than children transported in motor vehicles of any other type. Large school buses provide protection because of their size and weight. Further, they must meet minimum Federal motor vehicle safety standards (FMVSSs) mandating compartmentalized seating, improved emergency exits, stronger roof structures and fuel systems, and better bus body joint strength.

An upgrade of EUROSID-1, the side impact dummy used in the European Union Side Impact Directive 96/EC/27, was recently developed by TNO to address dummy response issues raised by industrial and governmental bodies, in particular, the flat-top anomaly in the rib deflections. NHTSA is evaluating the ES-2 dummy, the upgraded EUROSID-1, to assess its performance in the FMVSS 214 test configuration. This paper presents results from NHTSA's testing of the ES-2 including high mass pendulum impactor tests using three proposed rib designs, biofidelity sled tests comparing the ES-2 and U.S. SID, and full-scale side impact tests.

The Isodamp damping material (also known as Navy Damp) used in the ribs of current crash test dummies provides human-like damping to the thorax under impact. However, the range of temperature over which it can be used is very small. A new rib design using laminates of steel, fiberglass, and commercially available viscoelastic material has been constructed. Load-deflection response and hysteresis of the laminated ribs were compared with corresponding conventional ribs fabricated from steel and Isodamp. Impact tests were conducted on laminated and conventional ribs at 18.5° C, 22.2° C and 26.6° C. Results indicate that the response of the laminated ribs is essentially the same as that of the ribs with Isodamp at 22.2° C, which is the operating temperature of the conventional ribs. The variation in the impact response of the newly developed laminated ribs in the temperature range of 18.5° C to 26.6° C was less than 10%.

The SISAME methodology is a system for extracting one-dimensional lumped parameter vehicle crash models from non-oblique crash test data, and for simulation of such models. Model extraction is based on constrained least squares optimization of an overdetermined system of target equations for the model parameters. The SISAME computer program performs extraction and simulation with a number of features that allow user control of the computations and outputs. Additional computer programs perform data assessment/correction and filtering. Experience has shown that the SISAME methodology can efficiently produce predictively useful models that accurately capture the motions of the actual crash event. The essential formulation of SISAME and some sample applications are presented in this paper.

NHTSA conducted seventy-six side impact FMVSS No. 214 compliance tests from 1994 through 1997. The compliance tests are nearly right angle side impacts with low longitudinal components of change of velocity (Δv). Frontal air bag deployments were found to have occurred for 34% of the driver bags and 32% of the front passenger bags in these compliance-tested passenger cars. In 1997, NHTSA began testing passenger cars 'in side impact in the New Car Assessment Program (NCAP). The NCAP crash tests are conducted at a higher speed than the compliance tests. The cars in the NCAP side impact tests also had low longitudinal components of Δv. Approximately 40% of the twenty-six passenger cars tested in the 1997 Side Impact NCAP had their frontal air bags deploy. Real world crash data were examined to determine if frontal air bags are deploying in right angle side impacts on the roads of the US.

Since 1990, the National Highway Traffic Safety Administration (NHTSA) implemented a dynamic side impact compliance test. This compliance test, Federal Motor Vehicle Safety Standard (FMVSS) No. 214, is a nearly right angle side impact in which the striking vehicle moves at 53.6 kmph into the struck vehicle. In 1997, NHTSA began testing passenger cars in side impact in the New Car Assessment Program (NCAP). In the USA NCAP side impact, the striking vehicle is towed at a 8 kmph higher speed than in the compliance test. An analysis has begun on the data from the first NCAP side impact tests, thirty-two in number. In the crashes, accelerometers were installed in the door and door frames of the struck vehicle. Using the accelerometers on the vehicle structure and in the side impact dummy, the crash event was investigated. One tool used in the investigation was the velocity-versus-time diagram.

This report is a condensed version of the December 1993 New Car Assessment Program (NCAP) report to Congress and provides: an historical review and future goals for NCAP. the results of an 18-month study to assess consumer and media needs in understanding and promoting the use of NCAP data. This included consumer focus groups and media studies. These studies indicated that consumers and the media desire comparative safety information on vehicles, a simplified NCAP format to better understand and utilize the crash test results, and would like to see NCAP expanded to include other crash modes. studies of real-world crashes versus NCAP crash tests. These studies conclude that NCAP test conditions approximate real-world crash conditions covering a major segment of the frontal crash safety problem and that there is a significant correlation between NCAP results and real-world fatality risks for restrained drivers.

This paper describes the results of a study conducted to evaluate the performance and accuracy of a medium size sedan finite element model for off-set car-to-car impacts. This model was originally developed for front impact and does not include side structure compliance. Two tests conducted by the National Highway Traffic Safety Administration are used for evaluation of the simulations. The overall results indicate that the simulations appear to be consistent with the crash test data. Problems associated with the use of node constraints, lack of side structure model fidelity, and the different integration time marching are identified and solutions for the problems are proposed.

Computational simulations are conducted for several head impact scenarios using a three dimensional finite element model of the human brain in conjunction with accelerometer data taken from crash test data. Accelerometer data from a 3-2-2-2 nine accelerometer array, located in the test dummy headpart, is processed to extract both rotational and translational velocity components at the headpart center of gravity with respect to inertial coordinates. The resulting generalized six degree-of-freedom description of headpart kinematics includes effects of all head impacts with the interior structure, and is used to characterize the momentum field and inertial loads which would be experienced by soft brain tissue under impact conditions. These kinematic descriptions are then applied to a finite element model of the brain to replicate dynamic loading for actual crash test conditions, and responses pertinent to brain injury are analyzed.

Locations of key body segments of Hybrid III dummies used in FMVSS 208 compliance tests and NCAP tests were measured and subjected to statistical analysis. Mean clearance dimensions and their standard deviations for selected body segments of driver and passenger occupants with respect to selected vehicle surfaces were determined for several classes of vehicles. These occupant locations were then investigated for correlation with impact responses measured in crash tests and by using a three dimensional human-dummy mathematical model in comparable settings. Based on these data, the importance of some of the clearance dimensions between the dummy and the vehicle surfaces was determined. The study also compares observed Hybrid III dummy positions within selected vehicles with real world occupant positions reported in published literature.

The National Highway Traffic Safety Administration has initiated research to develop performance specifications for dummy-based accelerometers in the crash test environment, and to provide criteria for defining and establishing equivalent performance among accelerometers from different manufacturers. These research efforts are within the general guidelines on transducer equivalency outlined in the current revision of the Society of Automotive Engineers recommended practice, Instrumentation for Impact Test, SAE 211/2 March 1995. Representative data from vehicle crash and component level tests have been analyzed to determine the acceleration levels and frequency content in a realistic dynamic environment for dummy-based accelerometers.

The NHTSA has developed automotive recorders which can measure crash triaxial acceleration/time histories during vehicle collisions. From these acceleration histories (recorded on a magnetic disc), velocity/time histories and velocity change during impact are derived to provide measures of vehicle crash severity. The purpose of developing these recorders is to provide accurate and quantitative relationships of vehicle crash severity with occupant fatalities and serious injuries from real-world accidents. To date, a total of 1200 disc recorders has been produced, approximately 1050 recorders have been installed in fleet vehicles, and 23 accident records have been analyzed. This paper has been prepared to present the progress made in the Disc Recorder Pilot Project as of March 31, 1974. Recorder data from accidents involving vehicles equipped with disc recorders will be discussed and compared with associated reports by accident investigators.

The paper presents a comparison of kinematic responses between the MVMA-2D and the MAC-DAN pedestrian models and pedestrian cadaver kinematics observed in staged car/pedestrian impact tests. The paper also discusses the injuries experienced in the cadaver tests. Seven cadaver specimens in the standing posture were impacted at 25 mph by two different cars: one having a steel bumper and the other having a plastic bumper. The MVMA-2D and MAC-DAN mathematical pedestrian models were employed to simulate pedestrian impacts at 25 mph by a vehicle with a stylized geometry that is similar to the vehicles used in cadaver tests. Comparison of the simulations and the cadaver tests show that both models require further refinement to be able to more accurately simulate the kinematics of the lower legs during impacts with the vehicle bumper.

The absence of data on the load deflection and energy absorption characteristics of vehicle interiors has been a factor which limits the accuracy of crash victim simulations. A recent test program conducted for the National Highway Traffic Safety Administration has developed data on the interactions of dashboards and knee panels with chests and knees. This paper summarizes the test results for several vehicles and shows how these results are used in simulating vehicle crash tests. Comparisons between crash tests and computer reconstruction using the 3-Dimensional Crash Victim Simulator (CVS-3D) for a late model car are included. The simulation shows good agreement with test and illustrates the application of available static and dynamic test data to improve occupant simulations.

The injury reducing effectiveness of child safety seats in frontal crashes was evaluated, based on 36 frontal or oblique sled tests run with two or more GM three-year-old dummies in the simulated passenger compartment of a car. Unrestrained, correctly restrained and incorrectly restrained dummies were tested at the range of speeds where most nonminor injuries occur (15-35 mph). Accident data from NHTSA files were used to calibrate a relationship between the front-seat unrestrained dummies' HIC and unrestrained children's risk of serious head injuries; also between torso g's and the risk of serious torso injuries. These relationships were used to predict injury risk for the restrained children as a function of crash speed and to compare it to the risk for unrestrained children. The sled test analysis predicted that the 1984 mix of correctly and incorrectly used safety seats reduced serious injury risk by 40 percent relative to the unrestrained child, in frontal crashes.