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A mathematical basis for predicting loaded off-line of action contact at the tips of undermodified gear teeth is discussed. Two methods of solving the contact problem, using a modified simplex algorithm, are used to predict the load distribution. The methods differ in the compliance matrix formulation and the way they search for contact. The first method uses a tapered plate model and the second method uses a finite element model. The effects of off-line of action contact on load sharing, effective contact ratio and motion curves are shown.

Welding residual stress is one of the primary factors responsible for cracking at the access hole interface between the flange and web plate of welded heavy W-shapes. During multi-pass welding, cracks can be found in either the flange plate or the web plate, depending upon welding sequence, joint details and access hole size. In this study, an integrated numerical and experimental investigation was conducted to evaluate the effects of welding parameters and joint geometry on the magnitude and distribution of residual stresses in thick-section butt joints. The results provide guidelines for improved design for welding of heavy W-shapes.