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Technical Paper

FPS - Friction Pad System

2010-10-06
2010-36-0455
The synchronization system was created with the intention to make easy the gear engaging in automotive transmissions. The speed difference of the shafts is reduced during the gearshift operation by means of sliding friction of the synchronizer rings. The constant friction performance can be improved and the wear can be simultaneously reduced either by additives in the oil of the transmission or by careful selection of the friction material for the synchronizer rings. Nowadays, brass or steel meet the requirement of both friction surface and resistance on the driving lugs. The friction coefficient of the surface can be increased by scatter sintered coatings, molybdenum or carbon linings that are joined to the carrier material using complex manufacturing processes. A new concept transforms this continuous friction lining into many single friction elements that are guided by "pockets" in the synchronizer ring.
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