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A new range-extension hybrid powertrain concept, namely the Tongji Extended-range Hybrid Technology (TJEHT) was developed and demonstrated in this study. This hybrid system is composed of a direct-injection gasoline engine, a traction motor, an Integrated Starter-Generator (ISG) motor, and a transmission. In addition, an electronically controlled clutch between the ISG motor and engine, and an electronically controlled synchronizer between the ISG motor and transmission are also employed in the transmission case. Hence, this system can provide six basic operating modes including the single-motor driving, dual-motor driving, serial driving, parallel driving, engine-only driving and regeneration mode depending on the engagement status of the clutch and synchronizer. Importantly, the unique dual-motor operation mode can improve vehicle acceleration performance and the overall operating efficiency.

Millions of configurations of power-split hybrid powertrain can be generated due to variation in number of planetary-gear sets (PG), difference in number, type and installation location of shift actuators (clutches or brakes), and difference in connection positions of power components. Considering the large number of configurations, complex structures and control modes, it is vital to construct an appropriate multi-index system evaluation method, which directly affects the requirement fulfillment, the time and cost of 2-PG system configuration design. Considering one-sidedness (dynamics and economic performance), simplicity (linear combination of indicators) and subjectivity (relying on expert experience) of previous system evaluation method of 2-PG system design, a more systematic evaluation method is proposed in this paper. The proposed evaluation system consists of five aspects, involving dynamic, economy, comfort, reliability and cost, and more than 20 indexes.

The power-split transmission is considered as one of the major technologies for hybrid electric vehicles. It utilizes two electric motors/generators (MGs) and a power-split device (planetary gear sets) to make the speed of internal combustion engine (ICE) independent from the vehicle speed, and in that way enables the ICE to operate in a high-efficiency region under all driving cycles. In this study, a compound power-split hybrid system integrated with a two-planetary gear train is proposed. To suppress the vehicle jerk intensity and improve the driving comfort during the transition from EV (Electric Vehicle) mode to HEV (Hybrid Electric Vehicle) mode, a torque coordinated control strategy is derived. Based on the analysis of mode transition in different sections, mathematical models of each section are deduced, respectively. Then a model-based torque coordinated control method is used to solve out the target output torques of ICE, MGs and brakes in each mode transition phase.