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Journal Article

Adhesion Control Method Based on Fuzzy Logic Control for Four-Wheel Driven Electric Vehicle

2010-04-12
2010-01-0109
The adhesion control is the basic technology of active safety for the four-wheel driven EV. In this paper, a novel adhesion control method based on fuzzy logic control is proposed. The control system can maximize the adhesion force without road condition information and vehicle speed signal. Also, the regulation torque to prevent wheel slip is smooth and the vehicle driving comfort is greatly improved. For implementation, only the rotating speed of the driving wheel and the motor driving torque signals are needed, while the derived information of the wheel acceleration and the skid status are used. The simulation and road test results have shown that the adhesion control method is effective for preventing slip and lock on the slippery road condition.
Technical Paper

Investigation of Radiation and Conjugate Heat Transfers for Vehicle Underbody

2008-06-23
2008-01-1819
A computational study was conducted in order to characterize the heat transfers in a sedan vehicle underbody and the exhaust system. A steady-state analysis with consideration for both the radiation and conjugate heat transfers was undertaken using the High-Reynolds formulation of the k-epsilon turbulence model with standard wall function and the DO model for the radiation heat transfer. All three mechanisms of heat transfer, i.e., convection, conduction, and radiation, were included in the analysis. The convective heat transfer due to turbulent fluid motion was modeled with the assumption of constant turbulent Prandtl number; and heat conduction was solved directly for both fluid and solid.
Journal Article

Uncertainty Optimization of Thin-walled Beam Crashworthiness Based on Approximate Model with Step Encryption Technology

2016-04-05
2016-01-0404
Crashworthiness is one of the most important performances of vehicles, and the front rails are the main crash energy absorption parts during the frontal crashing process. In this paper, the front rail was simplified to a thin-walled beam with a cross section of single-hat which was made of steel and aluminum. And the two boards of it were connected by riveting without rivets. In order to optimize its crashworthiness, the thickness (t), radius (R) and the rivet spacing (d) were selected as three design variables, and its specific energy absorption was the objective while the average impact force was the constraint. Considering the error of manufacturing and measurements, the parameters σs and Et of the steel were selected as the uncertainty variables to improve the design reliability. The algorithm IP-GA and the approximate model-RBF (Radial Basis Function) were applied in this nonlinear uncertainty optimization.
Technical Paper

Simulation Research on Electromagnetic Radiation Effects of Electric Vehicle on the Occupant Health

2016-04-05
2016-01-0135
Nowadays researches of automotive electromagnetic field mainly focus on the component level and electromagnetic compatibility, while there is a lack of relevant studies on internal electromagnetic environment of the vehicles. With the increasingly complex internal electromagnetic environment of the vehicle, people are increasingly concerned about its potential impact of human health. This article researches on a type of electric vehicle and the occupants and analyses its electromagnetic radiation effects on human health. Firstly, considering the characters of Pro/E, Hypermesh and FEKO, the “Characteristics grouping subdivision” method is used to establish the entire vehicle body FE model. According to the requirement of MOM/FEM method, the entire vehicle model is optimized to be a high quality body model with simple construction and moderate grid size.
Technical Paper

In-Vehicle Driving Posture Reconstruction from 3D Scanning Data Using a 3D Digital Human Modeling Tool

2016-04-05
2016-01-1357
Driving posture study is essential for the evaluation of the occupant packaging. This paper presents a method of reconstructing driver’s postures in a real vehicle using a 3D laser scanner and Human Builder (HB), the digital human modeling tool under CATIA. The scanning data was at first converted into the format readable by CATIA, and then a personalized HB manikin was generated mainly using stature, sitting height and weight. Its pelvis position and joint angles were manually adjusted so as to match the manikin with the scan envelop. If needed, a fine adjustment of some anthropometric dimensions was also preceded. Finally the personalized manikin was put in the vehicle coordinate system, and joint angels and joint positions were extracted for further analysis.
Technical Paper

3D Automotive Millimeter-Wave Radar with Two-Dimensional Electronic Scanning

2017-03-28
2017-01-0047
The radar-based advanced driver assistance systems (ADAS) like autonomous emergency braking (AEB) and forward collision warning (FCW) can reduce accidents, so as to make vehicles, drivers and pedestrians safer. For active safety, automotive millimeter-wave radar is an indispensable role in the automotive environmental sensing system since it can work effectively regardless of the bad weather while the camera fails. One crucial task of the automotive radar is to detect and distinguish some objects close to each other precisely with the increasingly complex of the road condition. Nowadays almost all the automotive radar products work in bidimensional area where just the range and azimuth can be measured. However, sometimes in their field of view it is not easy for them to differentiate some objects, like the car, the manhole covers and the guide board, when they align with each other in vertical direction.
Technical Paper

Predicting the Head-Neck Posture and Muscle Force of the Driver Based on the Combination of Biomechanics with Multibody Dynamics

2017-03-28
2017-01-0407
Biomechanics and biodynamics are increasingly focused on the automotive industry to provide comfortable driving environment, reduce driver fatigue, and improve passenger safety. Man-centered conception is a growing emphasis on the open design of automobile. During the long-term driving, occupational drivers are easily exposed to the neck pain, so it is important to reduce the muscle force load and its fatigue, which are not usually considered quantitatively during traditional ergonomics design, so standards related are not well developed to guide the vehicle design; On the other hand, the head-neck models are always built based on the statics theory, these are not sufficient to predict the instantaneous variation of the muscle force. In this paper, a head-neck model with multi DOFs is created based on multibody dynamics. Firstly, a driver-vehicle-road model considering driver multi-rigid body model, vehicle subsystems, and different ranks of pavement is built.
Journal Article

A Comprehensive Validation Method with Surface-Surface Comparison for Vehicle Safety Applications

2017-03-28
2017-01-0221
Computer Aided Engineering (CAE) models have proven themselves to be efficient surrogates of real-world systems in automotive industries and academia. To successfully integrate the CAE models into analysis process, model validation is necessarily required to assess the models’ predictive capabilities regarding their intended usage. In the context of model validation, quantitative comparison which considers specific measurements in real-world systems and corresponding simulations serves as a principal step in the assessment process. For applications such as side impact analysis, surface deformation is frequently regarded as a critical factor to be measured for the validation of CAE models. However, recent approaches for such application are commonly based on graphical comparison, while researches on the quantitative metric for surface-surface comparison are rarely found.
Technical Paper

Crashworthiness Design of Automotive Body in White using Topology Optimization

2016-04-05
2016-01-1535
Based on equivalent static loads method (ESL), a nonlinear dynamic topology optimization is carried out to optimize an automotive body in white (BIW) subjected to representative legislative crash loads, including frontal impact, side barrier impact, roof crush and rear impact. To meet the crashworthiness performances, two evaluation indexes are defined to convert the practical engineering problems into mathematic optimization problems. The strain energy is treated as the stiffness evaluation index of the BIW and the relative displacement is employed as the compliance index of the components and parts.
Technical Paper

An Integrated-Electro-Hydraulic Brake System for Active Safety

2016-04-05
2016-01-1640
An integrated-electro-hydraulic brake system (I-EHB) is presented to fulfill the requirements of active safety. Because I-EHB can control the brake pressure accurately and fast. Furthermore I-EHB is a decoupled system, so it could make the maximum regenerative braking while offers the same brake pedal feeling and also good for ADAS and unmanned driving application. Based on the analysis of current electrohydraulic brake systems, regulation requirements and the requirements for brake system, the operating mode requirements of I-EHB are formed. Furthermore, system topological structure and a conceptual design are proposed. After the selection of key components, the parameter design is accomplished by modeling the system. According to the above-mentioned design method, an I-EHB prototype and test rig is made. Through the test rig, characteristics of the system are tested. Results show that this I-EHB system responded rapidly.
Technical Paper

Analysis of Driver Emergency Steering Behavior Based on the China Naturalistic Driving Data

2016-09-14
2016-01-1872
Based on the emergency lane change cases extracted from the China naturalistic driving data, the driving steering behavior divides into three phases: collision avoidance, lateral movement and steering stabilization. Using the steering primitive fitting by Gaussian function, the distribution of the duration time, the relationship between steering wheel rate and deflection were analyzed in three phases. It is shown that the steering behavior essentially is composed of steering primitives during the emergency lane-change. However, the combination of the steering primitives is different according to the specific steering constraints in three phases. In the collision avoidance phase, a single steering primitive with high peak is used for the fast steering; in the lateral movement and stabilization phase, a combination of two or even more steering primitives is built to a more accurate steering.
Technical Paper

Naturalistic Driving Behavior Analysis under Typical Normal Cut-In Scenarios

2019-04-02
2019-01-0124
Cut-in scenarios are common and of potential risk in China but Advanced Driver Assistant System (ADAS) doesn’t work well under such scenarios. In order to improve the acceptance of ADAS, its reactions to Cut-in scenarios should meet driver’s driving habits and expectancy. Brake is considered as an express of risk and brake tendency in normal Cut-in situations needs more investigation. Under critical Cut-in scenarios, driver tends to brake hard to eliminate collision risk when cutting in vehicle right crossing lane. However, under less critical Cut-in scenarios, namely normal Cut-in scenarios, driver brakes in some cases and takes no brake maneuver in others. The time when driver initiated to brake was defined as key time. If driver had no brake maneuver, the time when cutting-in vehicle right crossed lane was defined as key time. This paper focuses on driver’s brake tendency at key time under normal Cut-in situations.
Technical Paper

Research on the Model of Safety Boundary Condition Based on Vehicle Intersection Conflict and Collision

2019-04-02
2019-01-0132
Because of the high frequency and serious consequences of traffic accidents in the intersection area, it is of great significance to study the vehicle conflict and collision scenarios of the intersection area. Due to few actual crash accidents occurring in naturalistic driving studies data or field operational tests data, the data of traffic accident database should be also used to analyze the intersection conflict and collision. According to the China Field Operation Test (China-FOT) database and the China in Depth Accident Study (CIDAS) database, the distribution feature of the respective intersection scenario type is obtained from the data analysis. Based on the intersection scenario type, two characters of intersection conflict and collision, the environmental character and the vehicle dynamic character, are used to analyze for the integration process of intersection conflict and collision.
Technical Paper

Distributed Drive Electric Vehicle Longitudinal Velocity Estimation with Adaptive Kalman Filter: Theory and Experiment

2019-04-02
2019-01-0439
Velocity is one of the most important inputs of active safety systems such as ABS, TCS, ESC, ACC, AEB et al. In a distributed drive electric vehicle equipped with four in-wheel motors, velocity is hard to obtain due to all-wheel drive, especially in wheel slipping conditions. This paper focus on longitudinal velocity estimation of the distributed drive electric vehicle. Firstly, a basic longitudinal velocity estimation method is built based on a typical Kalman filter, where four wheel speeds obtained by wheel speed sensors constitute an observation variable and the longitudinal acceleration measured by an inertia moment unit is chosen as input variable. In simulations, the typical Kalman filter show good results when no wheel slips; when one or more wheels slip, the typical Kalman filter with constant covariance matrices does not work well. Therefore, a gain matrix adjusting Kalman filter which can detect the wheel slip and cope with that is proposed.
Technical Paper

Pressure Estimation Algorithms in Decoupled Electro-Hydraulic Brake System Considering the Friction and Pressure-Position Relationship

2019-04-02
2019-01-0438
This paper presents several pressure estimation algorithms (PEAs) for a decoupled electro-hydraulic brake system (EHB), which is driven by an electric motor + reduction gear. Most of the pressure control solutions are based on standard pressure-based feedback control, requiring a pressure signal. Although the pressure sensor can produce the pressure feedback signal, it will increase cost and enlarge installation space. The rotation angle of electric motor is available by the built-in sensor, so the pressure can be estimated by using the rotation angle. Considering the typical nonlinearities (i.e. friction, pressure-position relationship) and uncertainties (i.e. disturbance caused by friction model), the estimation-oriented model is established. The LuGre model is selected to describe the friction, and the pressure-position relationship is fitted by a quadratic polynomial.
Technical Paper

Potential Risk Assessment Algorithm in Car Following

2019-04-02
2019-01-1024
In this paper, a potential risk assessment algorithm is proposed. The obvious risk assessment measure is defined as time to collision (TTC), whereas the potential risk measure is defined as the time before the host vehicle has to decelerate to avoid a rear-end collision assuming that the target vehicle brakes, i.e. time margin (TM). The driving behavior of the human driver in the dangerous car following scenario is studied by using the naturalistic driving data collected by video drive record (VDR), which include 78 real dangerous car following dangerous scenarios. A potential risk assessment algorithm was constructed using TM and the dangerous car following scenarios. Firstly, the braking starting time during dangerous car following is identified. Next, the TM at brake starting time of the 78 dangerous car following scenarios is analyzed. In the last, the thresholds of the potential risk levels are achieved.
Technical Paper

Functional Safety and Secure CAN in Motor Control System Design for Electric Vehicles

2017-03-28
2017-01-1255
Permanent magnet synchronous motors (PMSM) are widely used in the electric vehicles for their high power density and high energy efficiency. And the motor control system for electric vehicles is one of the most critical safety related systems in electric vehicles, because potential failures of this system can lead to serious harm to humans’ body, so normally a high automotive safety integrity level (ASIL) will be assigned to this system. In this paper, an ASIL-C motor control system based on a multicore microcontroller is presented. At the same time, due to the increasing number of connectivity on the vehicle, secure onboard communication conformed to the AUTOSAR standard is also implemented in the system to prevent external attacks.
Technical Paper

Analysis of Steering Model for Emergency Lane Change Based on the China Naturalistic Driving Data

2017-03-28
2017-01-1399
A driver steering model for emergency lane change based on the China naturalistic driving data is proposed in this paper. The steering characteristic of three phases is analyzed. Using the steering primitive fitting by Gaussian function, the steering behaviors in collision avoidance and lateral movement phases can be described, and the stabilization steering principle of yaw rate null is found. Based on the steering characteristic, the near and far aim point used in steering phases is analyzed. Using the near and far aim point correction model, a driver steering model for emergency lane change is established. The research results show that the driver emergency steering model proposed in this paper performs well when explaining realistic steering behavior, and this model can be used in developing the ADAS system.
Technical Paper

Concurrent Optimization of Ply Orientation and Thickness for Carbon Fiber Reinforced Plastic (CFRP) Laminated Engine Hood

2018-04-03
2018-01-1121
Carbon fiber reinforced plastic (CFRP) composites have gained particular interests due to their high specific modulus, high strength, lightweight and resistance to environment. In the automotive industry, numerous studies have been ongoing to replace the metal components with CFRP for the purpose of weight saving. One of the significant benefits of CFRP laminates is the ability of tailoring fiber orientation and ply thickness to meet the acceptable level of structural performance with little waste of material capability. This study focused on the concurrent optimization of ply orientation and thickness for CFRP laminated engine hood, which was based on the gradient-based discrete material and thickness optimization (DMTO) method. Two manufactural constraints, namely contiguity and intermediate void constraints, were taken into account in the optimization problem to reduce the potential risk of cracking matrix of CFRP.
Technical Paper

Gear Tooth Modification of EV Powertrain for Vibration and Noise Reduction

2018-04-03
2018-01-1289
In order to research the vibration and noise reduction in pure electric vehicle power-train, a comprehensive work is to simulate the power-train incentive of a high-speed pure electric vehicle, and indicates significant impact of gear mesh system on the power-train NVH performance. Therefore, it is necessary to further study the impact of meshing gear system on electric vehicle power-train vibration and noise performance and seek reasonable methods to reduce the vibration and noise. In this paper, a typical pure electric vehicle's powertrain was used to conduct vibration and noise dynamic simulation. Firstly, the power train model was established considering the gear meshing stiffness, transmission errors, bearing factors and shell flexible, then the vibration and sound radiation dynamic response of power-train was simulated. Based on the accuracy of prediction model, a gear tooth modification was carried out for vibration and noise optimization.
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