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The adhesion control is the basic technology of active safety for the four-wheel driven EV. In this paper, a novel adhesion control method based on fuzzy logic control is proposed. The control system can maximize the adhesion force without road condition information and vehicle speed signal. Also, the regulation torque to prevent wheel slip is smooth and the vehicle driving comfort is greatly improved. For implementation, only the rotating speed of the driving wheel and the motor driving torque signals are needed, while the derived information of the wheel acceleration and the skid status are used. The simulation and road test results have shown that the adhesion control method is effective for preventing slip and lock on the slippery road condition.

A 2 DOF nonlinear dynamic model of the automotive wiper system is established. Complex eigenvalues are calculated based on the complex modal theory, and the system stability as well as its dependence on wiping velocity is analyzed. Bifurcation characteristics of frictional self-excited vibration and stick-slip vibration relative to wiping velocity are studied through numerical analysis. Research of nonlinear vibration characteristics under various wiping velocities is conducted by means of phase trajectories, Poincaré map and frequency spectrum. The pervasive stick-slip vibration during wiping is confirmed, and its temporal and spatial distributions are analyzed by way of time history and contour map. Duty ratio of stick vibration and statistics of scraping residual are introduced as quantitative indexes for wiping effect evaluation. Results indicate that the negative slop of frictional-velocity characteristic is the root cause of system instability.

To overcome the shortcomings of subjective evaluation, there have been several studies to examine the correlations between subjective and objective evaluations of on-center steering feel, and some useful results are obtained. However, it is still not clear how to design the steering characteristic based on the correlations. In this paper, we propose a methodology of identifying the optimal on-center steering force characteristic based on the correlations between subjective and objective evaluations. Firstly, significant correlations between subjective and objective evaluations regarding on-center steering feel are established and verified. These verified correlations are then used to design the steering force characteristic. With desired ratings of the subjective evaluation items set as optimization goals, the ideal values of objective evaluation indices are obtained by use of an optimal design method.

Proton Exchange Membrane Fuel Cell (PEMFC) uses hydrogen and oxygen for fuel, the whole energy conversion process almost has no negative impact on the environment. The PEM fuel cell stack with the advantages of low-operating temperature, high current density and fast start-up ability is considered to be the next generation of new electric vehicle power. However, due to the limited current output, it is difficult for a single cell to meet the practical application requirements. The actual fuel cell stack is formed by many single cells assembled together. The assembly process is often related to load transfer, material transfer, energy exchange, multi-phase flow, electrochemical reaction and other factors. The performance of MEA (Membrane Electrode Assembly), sealing gaskets and other components will change during the assembly process, which makes the fuel cell stack assembly process more complex.

A compiled method of the programmed load spectrum, which can simplify and accelerate the fatigue bench test of a car body, is proposed and its effectiveness is checked by the fatigue simulation. By using the multi-body dynamics model with a satisfactory accuracy, the virtual iteration is applied to cascade body loads from the wheel hubs. Based on the rain-flow counting method and statistics theory, the distributions of the body loads are analyzed, and then the programmed load spectrum is compiled and simplified. Through comparative study, the simulation results of random and programmed load spectrum are found to agree well with each other in terms of the damage distribution and fatigue life, which demonstrates the effectiveness of the presented method.

Startup from subzero temperature is one of the major challenges for polymer electrolyte membrane fuel cell (PEMFC) to realize commercialization. Below the freezing point (0°C), water will freeze easily, which blocks the reactant gases into the reaction sites, thus leading to the start failure and material degradation. Therefore, for PEMFC in vehicle application, finding suitable ways to reach successful startup from subfreezing environment is a prerequisite. As it’s difficult and complex for experimental studies to measure the internal quantities, mathematical models are the effective ways to study the detailed transport process and physical phenomenon, which make it possible to achieve detailed prediction of the inner life of the cell. However, review papers only on cold start numerical models are not available. In this study, an extensive review on cold start models is summarized featuring the states and phase changes of water, heat and mass transfer.

A new range-extension hybrid powertrain concept, namely the Tongji Extended-range Hybrid Technology (TJEHT) was developed and demonstrated in this study. This hybrid system is composed of a direct-injection gasoline engine, a traction motor, an Integrated Starter-Generator (ISG) motor, and a transmission. In addition, an electronically controlled clutch between the ISG motor and engine, and an electronically controlled synchronizer between the ISG motor and transmission are also employed in the transmission case. Hence, this system can provide six basic operating modes including the single-motor driving, dual-motor driving, serial driving, parallel driving, engine-only driving and regeneration mode depending on the engagement status of the clutch and synchronizer. Importantly, the unique dual-motor operation mode can improve vehicle acceleration performance and the overall operating efficiency.

Millions of configurations of power-split hybrid powertrain can be generated due to variation in number of planetary-gear sets (PG), difference in number, type and installation location of shift actuators (clutches or brakes), and difference in connection positions of power components. Considering the large number of configurations, complex structures and control modes, it is vital to construct an appropriate multi-index system evaluation method, which directly affects the requirement fulfillment, the time and cost of 2-PG system configuration design. Considering one-sidedness (dynamics and economic performance), simplicity (linear combination of indicators) and subjectivity (relying on expert experience) of previous system evaluation method of 2-PG system design, a more systematic evaluation method is proposed in this paper. The proposed evaluation system consists of five aspects, involving dynamic, economy, comfort, reliability and cost, and more than 20 indexes.

In this study, the vibroacoustic characteristics and torque fluctuation of switched reluctance motors (SRMs) with different phases and poles have been analyzed in detail. Also, the common four SRMs, i.e., three-phase 6/4 SRM, four-phase 8/6 SRM, five-phase 10/8 SRM, and six-phase 12/10 SRM, have been selected. First, the spatial-temporal distribution characteristics of radial force in SRMs were revealed by virtue of the analytical derivation, which was validated by the 2D Fourier decomposition based on the finite-element results of radial force. Second, a multiphysics model, which was composed of an electromagnetic field, a mechanical field, and an acoustic field, was established to predict the noise behaviors of SRMs with different phases and poles. Third, the relationship between the torque fluctuation and the phases / poles of SRMs, and the relationship between the noise and the radial force / phases / poles are all analyzed.

Hot forming process of ultrahigh strength boron steel 22MnB5 is widely applied in vehicle industry. It is one of the most effective approaches for vehicle light weighting. Dynamic recovery is the major softening mechanism of the boron steel under austenite state at elevated temperatures. Deformation mechanism of the boron steel can be revealed by investigation on the behavior of dynamic recovery, which could also improve the accuracy of forming simulations for hot stamping. Uniaxial tensile experiments of the boron steel are carried out on the thermo-mechanical simulator Gleeble3800 at elevated temperatures. The true stress-strain curves and the relations between the work hardening rate and flow stress are obtained in different deformation conditions. The work hardening rate decreases linearly with increasing the flow stress.

For an electric vehicle driven by four in-wheel motors, the torque of each wheel can be controlled precisely and independently. A closed-loop control method of differential drive assisted steering (DDAS) has been proposed to improve vehicle steering properties based on those advantages. With consideration of acceleration requirement, a three dimensional characteristic curve that indicates the relation between torque and angle of the steering wheel at different vehicle speeds was designed as a basis of the control system. In order to deal with the saturation of motor's output torque under certain conditions, an anti-windup PI control algorithm was designed. Simulations and vehicle tests, including pivot steering test, lemniscate test and central steering test were carried out to verify the performance of the DDAS in steering portability and road feeling.

A Controllable Active Thermo-Atmosphere (CATA) Combustor enables the investigation of stabilization mechanisms in an environment that decouples the turbulent chemical kinetics from the complex recirculating flow. Previous studies on combustion of the low-pressure fuel jets in the Controllable Active Thermo-Atmosphere (CATA) showed non-linear effect of coflow temperature on autoignition delay and the randomness of autoignition sites. In this work, a diesel spray is injected into the CATA with the injection pressure at 20MPa from a single-hole injector and the autoignition and combustion process of the spray is recorded by a high-speed camera video. The multipoint autoignition of diesel spray is observed in the CATA and the subsequent combustion process is analyzed. The results show that autoignition phenomenon plays an important role in the stabilization of the lifted flames of diesel spray under low coflow temperature.

The prevention and control of brake judder and its various negative effects has been a key target of vehicle production. One of the effects is the steering wheel vibration during vehicle braking. Experimental and theoretical investigation into “steering wheel vibration due to brake judder” is extensively presented in this paper. The vehicle road test is carried out under controlled braking conditions. During the test, the accelerations of brake caliper assembly, suspension low and upper control arm, steering arm, tie rod and steering wheel, left and right wheel rotary speed, are measured by a multi-channel data acquisition system. The data processing focuses on order tracking analysis and transfer path analysis to work out the related resonant components. A disc brake assembly, with deliberately designed disc thickness variation and surface run-out combinations, is tested on a brake dynamometer.

It is very important to investigate how road irregularity excitation will affect the durability, reliability, and performance degradation of fuel cell vehicle powertrain and its key components, including the electric motor, power control unit, power battery package and fuel cell engine system. There are very few published literatures in this research area. In this paper, an elementary but integrated experimental work is described, including the real road load sample on proving ground, road load reproduction on vibration test rig, total vehicle road simulation test and key components vibration tests. Remote parameter control technology is adopted to reproduce the real road load on road simulator and six-degree-of-freedom vibration table, which is used respectively for total vehicle and components vibration tests.

The price of fossil fuels and the increasing inexorable energy crisis have become vital issues for everyone. Tongji University EconoPower Racing Team was established to participate in the “Honda EconoPower Cup” annually. Every contestant in the competition must finish a certain distance in the fixed time, with the gasoline supplied by the committee. After that the committee will measure the fuel consumption of every team and calculate the distance per liter fuel (the farther the better) to determine the champion. In order to enhance the EP vehicle's achievement we've made some improvements, such as framework, body, engine's optimization and so on. In this passage we mainly state some details of our research approaches in framework, steering, transmission, shape and driving strategy. The main technologies were: friction reduction, lightweight, enhancement of power train efficiency, tire selection and driving strategy.

Real-time interaction between a driver and the simulator is problematic. In this study, the racing car driving simulator has been established, which is composed of the following functional components: Motion Controller, Simview, Scenario Editor, Application Programmer Interface (APIs) and Crash Simulation. With TCP/IP protocol, the Motion Controller receives driver's manipulation, road unevenness and crash situation of Simview, then generates motion streams that reflecting the current conditions, and sends them to Simview and to the hydraulic platform. Furthermore, by detecting and analyzing general vehicle two-dimensional impact, a kind of complete and applicable calculation method has been established, and complicated vehicle impacts can be analyzed accurately. This racecar driving simulator places a racing driver in a interactive environment, and provides the driver with high-fidelity motion, visual, auditory, and force feedback cues.

This paper describes a methodology to estimate yaw rate of a 4-wheel-drive electric vehicle, in which wheel driven torque can be independently controlled by electric motor. Without non-driven wheels it would be difficult to estimate the vehicle yaw rate precisely, especially when some of the four wheels have large slip ratio. Therefore, a model based estimation methodology is put forward, which uses four wheel speeds, steering wheel angle and vehicle lateral acceleration as input signals. Firstly the yaw rate is estimated through three different ways considering both vehicle kinematics and vehicle dynamics. Vehicle kinematics based method has good estimation accuracy even when the vehicle has large lateral acceleration. However, it can not provide satisfying results when the wheel has large slip ratio. In contrast, vehicle dynamics based method is not so sensitive to wheel slip ratio.

The frame of a low-speed electric vehicle was treated as the research object in the paper. The fatigue load of the frame was analyzed with multi-body dynamics method and the fatigue life of frame was analyzed with the nominal stress method. Firstly, the multi-body dynamics model of the vehicle was established and the multi-body dynamics simulation was carried out to simulate the condition where the vehicle used to travel. The fatigue load history of the frame was obtained from the simulation. Secondly, the amplitude-frequency characteristic of the fatigue load was analyzed. The frequency of the fatigue load mainly focused on 0~20HZ from the analysis. Thirdly, the modal of frame was analyzed. As the frequency of the fatigue load was less than the natural frequency of the frame, the quasi-static method was selected to calculate the stress history of the frame. Next, the fatigue life of the frame was analyzed based on S-N curve.

To solve the problem of serious roller wear and improve the smoothness of the sliding door motion process, the rigid-flexible coupling multi-body model of the vehicle sliding door was built in ADAMS. Force boundary conditions of the model were determined to meet the speed requirement of monitoring point and time requirement of door opening-closing process according to the bench test specification. The results of dynamic simulation agreed well with that of test so the practicability and credibility of the model was verified. In the optimization of the ride comfort of the sliding door, two different schemes were proposed. The one was to optimize the position of hinge pivots and the other was to optimize the structural parameters of the middle guide. The impact load of lead roller on middle guide, the curvature of the motion trajectory and angular acceleration of the sliding door centroid were taken as optimization objectives.

Electric Power Steering (EPS) is the actuator of several lateral-dynamic-related Advanced Driver Assistance Systems (ADAS). A driving simulator with EPS will be much helpful for the ADAS development. However, if a real EPS is used in the driving simulator, it is quite difficult to realize the road reaction force accurately and responsively. To overcome this weakness, a virtual EPS platform is established. The virtual EPS platform contains two parts: one is the vehicle and EPS model, the other is the force feedback actuator (FFA) of the Steer-by-Wire (SBW) system. The FFA is an interface between the driver and the EPS/vehicle model. The reactive torque of the FFA is obtained based on the models. Meanwhile, the input of the EPS model is the steering angle of the FFA. Comparing to a real EPS, the virtual EPS platform has a problem of instability because of the actuator lag of the FFA. Therefore, a damping control method is applied to make the system stable.