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A 2 DOF nonlinear dynamic model of the automotive wiper system is established. Complex eigenvalues are calculated based on the complex modal theory, and the system stability as well as its dependence on wiping velocity is analyzed. Bifurcation characteristics of frictional self-excited vibration and stick-slip vibration relative to wiping velocity are studied through numerical analysis. Research of nonlinear vibration characteristics under various wiping velocities is conducted by means of phase trajectories, Poincaré map and frequency spectrum. The pervasive stick-slip vibration during wiping is confirmed, and its temporal and spatial distributions are analyzed by way of time history and contour map. Duty ratio of stick vibration and statistics of scraping residual are introduced as quantitative indexes for wiping effect evaluation. Results indicate that the negative slop of frictional-velocity characteristic is the root cause of system instability.

During a car launch, the driving torque from driveline acts on brake disk, and may lead the pad to slip against the disk. Especially with slow brake pedal release, there is still brake torque applies on the disk, which will retard the rotation of disk, and under certain conditions, the disk and pad may stick again, so the reciprocated stick and slip can induce the noise and vibration, which can be transmitted to a passenger by both tactile and aural paths, this phenomenon is defined as brake groan. In this paper, we propose a nonlinear dynamics model of brake for bidirectional, and with 7 Degrees of Freedom (DOFs), and phase locus and Lyapunov Second Method are utilized to study the mechanism of groan. Time-frequency analysis method then is adopted to analyze the simulation results, meanwhile a test car is operated under corresponding conditions, and the test signals are sampled and then processed to acquire the features.

Due to the advantages of low weight, low emissions and good fuel economy, downsized turbocharged gasoline direct injection (GDI) engines are widely-applied nowadays. However, Low-Speed Pre-Ignition (LSPI) phenomenon observed in these engines restricts their improvement of performance. Some researchers have shown that auto-ignition of lubricant in the combustion chamber has a great effect on the LSPI frequency. To study the auto-ignition characteristics of lubricant, an innovative single droplet auto-ignition test system for lubricant and its mixture is designed and developed, with better accuracy and effectiveness. The experiments are carried out by hanging lubricant droplets on the thermocouple node under active thermo-atmosphere provided by a small “Dibble burner”. The auto-ignition process of lubricant droplets is recorded by a high-speed camera.

Due to coupling of in-wheel motor and wheel/tire, the electric wheel system of in-wheel motor driven vehicle is different from tire suspension system of internal combustion engine vehicle both in the excitation source and structural dynamics. Therefore emerging dynamic issues of electric wheel arouse attention. Longitudinal vibration problem of electric wheel system in starting condition is studied in this paper. Vector control system of permanent magnet synchronous hub motor considering dead-time effect of the inverter is primarily built. Then coupled longitudinal-torsional vibration model of electric wheel system is established based on rigid ring model and dynamic tire/road interface. Inherent characteristics of this model are further analyzed. The vibration responses of electric wheel system are simulated by combining electromagnetic torque and the vibration model. The results indicate that abrupt changes of driving torque will cause transient vibration of electric wheel system.

In recent years, particulate matters (PM) emissions from gasoline direct injection (GDI) engines have been gradually paid attention to, and the hydrous ethanol has a high oxygen content and a fast burning rate, which can effectively improve the combustion environment. In addition, Exhaust gas recirculation (EGR) can effectively reduce engine NOx emissions, and combining EGR technology with GDI engines is becoming a new research direction. In this study, the effects of hydrous ethanol gasoline blends on the combustion and emission characteristics of GDI engines are analyzed through bench test. The results show that the increase of the proportion of hydrous ethanol can accelerate the burning rate, shorten the combustion duration by 7°crank angle (CA), advance the peak moment of in-cylinder pressure and rate of heat release (RoHR) and improve the combustion efficiency. The hydrous ethanol gasoline blends can effectively improve the gaseous and PM emissions of the GDI engine.

The vibration characteristics of hybrid vehicles are very different from that of traditional fuel vehicles. In this paper, the active and passive control schemes are used to inhibit the vibration issues in vehicle hybrid powertrain system. Firstly the torsional vibration mechanical model including engine, motor and planetary gear subsystems is established. Then the transient vibration responses of typical working condition are analyzed through power control strategy. Consequently the active and passive control of torsional vibration in hybrid powertrain system is proposed. The active control of the motor and generator torque is designed and the vehicle longitudinal vibration is reduced. The vibration of the planetary gear system is ameliorated with passive control method by adding torsional vibration absorbers to power units. The vibration characteristics in vehicle hybrid powertrain system are effectively improved through the active and passive control.

This paper presents a theoretical study of a finite hybrid piezoelectric phononic crystal (PC) beam with shunting circuits. The vibration transmissibility method (TM) is developed for the finite system. The uniform and non-uniform configurations of the resonators, piezoelectric patches and shunting circuits are respectively considered. The properties of the vibration attenuation of the hybrid PC beam undergoing bending vibration are investigated and quantified. It is shown that the proper relaxation of the periodicity of the PC is conducive to forming a broad vibration attenuation region. The hybrid piezoelectric PC combines the purely mechanical PC with the piezoelectric PC and provides more tunable mechanisms for the target band-gap. Taking the structural and circuit parameters into account, the design of experiments (DOE) method and the multi-objective genetic optimization method are employed to improve the vibration attenuation and meet the lightweight demand of the attachments.

For internal combustion engine systems, lean and diluted combustion is an important technology applied for fuel efficiency improvement. Because of the thermodynamic boundary conditions and the presence of in-cylinder flow, the development of a well-sustained flame kernel for lean combustion is a challenging task. Reliable spark discharge with the addition of enhanced delivered energy is thus needed at certain time durations to achieve successful combustion initiation of the lean air-fuel mixture. For a conventional transistor coil ignition system, only limited amount of energy is stored in the ignition coil. Therefore, both the energy of the spark discharge and the duration of the spark discharge are bounded. To break through the energy limit of the conventional transistor coil ignition system, in this work, an adaptive spark ignition system is introduced. The system has the ability to reconstruct the conductive ion channels whenever it is interrupted during the spark discharge.

Hot forming process of ultrahigh strength boron steel 22MnB5 is widely applied in vehicle industry. It is one of the most effective approaches for vehicle light weighting. Dynamic recovery is the major softening mechanism of the boron steel under austenite state at elevated temperatures. Deformation mechanism of the boron steel can be revealed by investigation on the behavior of dynamic recovery, which could also improve the accuracy of forming simulations for hot stamping. Uniaxial tensile experiments of the boron steel are carried out on the thermo-mechanical simulator Gleeble3800 at elevated temperatures. The true stress-strain curves and the relations between the work hardening rate and flow stress are obtained in different deformation conditions. The work hardening rate decreases linearly with increasing the flow stress.

For an electric vehicle driven by four in-wheel motors, the torque of each wheel can be controlled precisely and independently. A closed-loop control method of differential drive assisted steering (DDAS) has been proposed to improve vehicle steering properties based on those advantages. With consideration of acceleration requirement, a three dimensional characteristic curve that indicates the relation between torque and angle of the steering wheel at different vehicle speeds was designed as a basis of the control system. In order to deal with the saturation of motor's output torque under certain conditions, an anti-windup PI control algorithm was designed. Simulations and vehicle tests, including pivot steering test, lemniscate test and central steering test were carried out to verify the performance of the DDAS in steering portability and road feeling.

Active engine mounts (AEMs) notably contribute to ensuring superior performance of vehicle’s noise, vibration, and harshness. This paper incorporates a filtered-x-least-mean-squares (FxLMS) controller into the active control engine mount system to attenuate the transmitted force to the body. To avoid the error caused by substituting the load cell for acceleration transducer, the FIR model of the secondary path was obtained by experiment. Finally, a hardware-in-the-loop testing system is built to verify the performance of the active engine mount. It can be observed from the test results that the vibration is reduced notably after control, which demonstrates the effectiveness of the active engine mount and the controller in vibration attenuation.

According to the requirements of two-wheel vehicle's future market and the characteristic of urban road conditions in China, the advantages and disadvantages of three basic configurations for the Hybrid Electric Vehicle are compared, finally, the serial hybrid configuration is chosen to be applied to hybrid Electric Moped solution. The selection principle of main components of this hybrid powertrain system includes ICE, generator, battery and hub motor, and the optimal match for performance parameters of these components are introduced in this paper. Then, a hybrid system model is established based on AVL-CRUISE. The simulations of fuel efficiency and exhaust emissions for both serial hybrid moped and conventional motorcycle is offered.

It is very important to investigate how road irregularity excitation will affect the durability, reliability, and performance degradation of fuel cell vehicle powertrain and its key components, including the electric motor, power control unit, power battery package and fuel cell engine system. There are very few published literatures in this research area. In this paper, an elementary but integrated experimental work is described, including the real road load sample on proving ground, road load reproduction on vibration test rig, total vehicle road simulation test and key components vibration tests. Remote parameter control technology is adopted to reproduce the real road load on road simulator and six-degree-of-freedom vibration table, which is used respectively for total vehicle and components vibration tests.

“Soichiro Honda Cup, Honda Econo-Power Competition”, is an annual international energy-saving competition which is hosted by Honda Motor Co., Ltd. Till now it has been held 27 sessions. The aims of the EP project are: promoting the development of environmental protection, making full use of limit earth resources, challenging the fuel consumption limitation of vehicle. Tongji University's students' team has participated in the competition for seven consecutive times. In order to minimize the fuel consumption of the EP energy-saving vehicle, this paper focuses on the technical methods of improving the fuel economy of the engine. Firstly, the optimization of the carburetor. Secondly, for the purpose of improving combustion efficiency, researches on dual spark plug and compression ratio are done.

Real-time interaction between a driver and the simulator is problematic. In this study, the racing car driving simulator has been established, which is composed of the following functional components: Motion Controller, Simview, Scenario Editor, Application Programmer Interface (APIs) and Crash Simulation. With TCP/IP protocol, the Motion Controller receives driver's manipulation, road unevenness and crash situation of Simview, then generates motion streams that reflecting the current conditions, and sends them to Simview and to the hydraulic platform. Furthermore, by detecting and analyzing general vehicle two-dimensional impact, a kind of complete and applicable calculation method has been established, and complicated vehicle impacts can be analyzed accurately. This racecar driving simulator places a racing driver in a interactive environment, and provides the driver with high-fidelity motion, visual, auditory, and force feedback cues.

Engine-off strategy are popular used in hybrid electric vehicles (HEV) for fuel saving. The engine of an HEV will start and stop frequently according to the road condition. In order to obtain excellent fuel economy and emissions performance, the fuel injection during engine quick start should be optimized. In this paper, the characteristic of mixture formation and the HC emissions at the first 5 cycles which contribute the most HCs were investigated. After the analysis of mixture preparation during start process, the HC emissions during engine quick start were optimized by means of cycle-by-cycle fuel injection control strategy. The fuel mixture concentration during start-up process fluctuates more dramatically under hot start condition. Typically, the mixture at 4th and 5th cycle is over-riched. Based on the original engine calibration, the fuel injection at the initial 5 cycles was optimized respectively.

Oil pump is a critical part of engine lubrication system. The performance and efficiency of oil pump are greatly affected by vibration and noise, which would lead to the pump service life decreasing and pump body easily wearing. Hence the vibration and noise of oil pump is of great importance to study. In this paper, a FEA model of the variable displacement oil pump(VDOP) was established to carry on the modal and noise analysis, while the geometric structure was optimized with test verification. The modal analysis of VDOP was carried out by ABAQUS software, the 3-D unsteady flow field in VDOP was simulated by Pumplinx software, and the sound field was analyzed by ACTRAN acoustic module. Using a special oil pump test bench combined with B&K PULSE vibration and noise test equipment, the NVH and comprehensive performance experiment of the VDOP were carried out here.

With the development of automotive HMI and mobile internet, many interactive modes are available for drivers to fulfill the in-vehicle secondary tasks, e.g. dialing, volume adjustment, music playing. For driving safety and drivers’ high expectation for HMI, it is urgent to effectively evaluate interactive mode with good efficiency, safety and good user experience for each secondary tasks, e.g. steering wheel buttons, voice control. This study uses a static driving simulation cockpit to provide driving environment, and sets up a high-fidelity driving cockpit based on OKTAL SacnerStudio and three-dimensional modeling technology. The secondary tasks supported by HMI platform are designed by customer demands research. The secondary task test is carried out based on usability test theory, and the influence on driving safety by different interactive modes is analyzed.

Boosting and downsizing is the trend of future gasoline engine technology. For the turbocharged engines, the actuation of intake boosting pressure is very important to the performance output. In this paper, a GT-Power simulation model is built based on a 1.5 L turbocharged gasoline engine as the research object. The accuracy of model has been verified through the bench test data. Then it is conducted with numerical simulation to analyze the effect of wastegate diameter on the engine performance, including power output and fuel economy. Mainly the wastegate diameter is optimized under full engine operating conditions. Finally an optimal MAP of wastegate diameter is drawn out through interpolation method. By the transmission relationship between wastegate and actuator, a wastegate control MAP for electric actuated wastegate can be obtained.

Noise signals of the driver’s right ear include those of engine, environment, chassis dynamometer, loaded gears and unloaded gears when they are recorded in full vehicle on chassis dynamometer in semi-anechoic room. Gear rattle noise signals of the driver’s right ear caused by unloaded gear pairs can’t be identified or quantified directly. To solve the problems, relative approaches are used to identify and quantify the gear rattle noise signals. Firstly, the rattle noise signals of the driver’s right ear are filtered by human ear characteristic functions and steady noise signals are extracted by regression and smoothing processes. The noise signals are regressed at 200ms interval in the hearing critical frequency bands and smoothed in the flanking frequencies. Then, the noise relative approaches are obtained by subtracting the steady noise signals from the filtered noise signals, which are the transient noise signals of the unloaded gear pairs inducing the rattle noise.