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Journal Article

Analysis of Friction Induced Stability, Bifurcation, Chaos, Stick-slip Vibration and their Impacts on Wiping Effect of Automotive Wiper System

2014-04-01
2014-01-0021
A 2 DOF nonlinear dynamic model of the automotive wiper system is established. Complex eigenvalues are calculated based on the complex modal theory, and the system stability as well as its dependence on wiping velocity is analyzed. Bifurcation characteristics of frictional self-excited vibration and stick-slip vibration relative to wiping velocity are studied through numerical analysis. Research of nonlinear vibration characteristics under various wiping velocities is conducted by means of phase trajectories, Poincaré map and frequency spectrum. The pervasive stick-slip vibration during wiping is confirmed, and its temporal and spatial distributions are analyzed by way of time history and contour map. Duty ratio of stick vibration and statistics of scraping residual are introduced as quantitative indexes for wiping effect evaluation. Results indicate that the negative slop of frictional-velocity characteristic is the root cause of system instability.
Technical Paper

Analysis of Vibroacoustic Behaviors and Torque Ripple of SRMs with Different Phases and Poles

2020-04-14
2020-01-0467
In this study, the vibroacoustic characteristics and torque fluctuation of switched reluctance motors (SRMs) with different phases and poles have been analyzed in detail. Also, the common four SRMs, i.e., three-phase 6/4 SRM, four-phase 8/6 SRM, five-phase 10/8 SRM, and six-phase 12/10 SRM, have been selected. First, the spatial-temporal distribution characteristics of radial force in SRMs were revealed by virtue of the analytical derivation, which was validated by the 2D Fourier decomposition based on the finite-element results of radial force. Second, a multiphysics model, which was composed of an electromagnetic field, a mechanical field, and an acoustic field, was established to predict the noise behaviors of SRMs with different phases and poles. Third, the relationship between the torque fluctuation and the phases / poles of SRMs, and the relationship between the noise and the radial force / phases / poles are all analyzed.
Technical Paper

Optimization of the Finite Hybrid Piezoelectric Phononic Crystal Beam for the Low-Frequency Vibration Attenuation

2020-04-14
2020-01-0913
This paper presents a theoretical study of a finite hybrid piezoelectric phononic crystal (PC) beam with shunting circuits. The vibration transmissibility method (TM) is developed for the finite system. The uniform and non-uniform configurations of the resonators, piezoelectric patches and shunting circuits are respectively considered. The properties of the vibration attenuation of the hybrid PC beam undergoing bending vibration are investigated and quantified. It is shown that the proper relaxation of the periodicity of the PC is conducive to forming a broad vibration attenuation region. The hybrid piezoelectric PC combines the purely mechanical PC with the piezoelectric PC and provides more tunable mechanisms for the target band-gap. Taking the structural and circuit parameters into account, the design of experiments (DOE) method and the multi-objective genetic optimization method are employed to improve the vibration attenuation and meet the lightweight demand of the attachments.
Journal Article

The Influences of the Subframe Flexibility on Handling and Stability Simulation When Using ADAMS/Car

2016-04-05
2016-01-1637
To analyze the K&C (kinematics and compliance), handling and stability performance of the vehicle chassis, some simulations are usually performed using a multi-body dynamics software named ADAMS. This software introduces assumptions that simplify the components of the suspension as rigid bodies. However, these assumptions weaken the accuracy of the simulation of ADAMS. Therefore the use of flexible bodies in K&C and handling and stability simulation in ADAMS is needed to conduct more precise suspension system designs. This paper mainly analyses the influences of the subframe flexibility on handling and stability simulation in ADAMS/Car. Two complete vehicle models are built using ADAMS/Car and Hypermesh. The only difference between the two models is the subframe of the front McPherson suspension. One of the subframes is simplified as a rigid body. The other one is a flexible body built using the MNF file from Hypermesh.
Journal Article

Anti-Lock Braking System Control Design on An Integrated-Electro-Hydraulic Braking System

2017-03-28
2017-01-1578
Two control strategies, safety preferred control and master cylinder oscillation control, were designed for anti-lock braking on a novel integrated-electro-hydraulic braking system (I-EHB) which has only four solenoid valves in its innovative hydraulic control unit (HCU) instead of eight in a traditional one. The main idea of safety preferred control is to reduce the hydraulic pressure provided by the motor in the master cylinder whenever a wheel tends to be locking even if some of the other wheels may need more braking torque. In contrast, regarding master cylinder oscillation control, a sinusoidal signal is given to the motor making the hydraulic pressure in the master cylinder oscillate in certain frequency and amplitude. Hardware-in-the-loop simulations were conducted to verify the effectiveness of the two control strategies mentioned above and to evaluate them.
Technical Paper

A Development And Test Environment for Automotive LIN Network

2008-06-23
2008-01-1519
“LIN-BOX” is designed as a development tool for simulation, implementation and test of the automotive LIN (Local Interconnect Network) control devices or entire network. The tool can be used to simulate master and/or slaves around LIN system. The configurable signal processing makes it possible to simulate and test the communication behavior. LIN-BOX monitors the bus traffic in the vehicle. The data on LIN bus can not only be shown on various windows but also written into log files. LIN-BOX has been used by several cases for debugging and validation, the result shows that it is a powerful tool for LIN cluster design, simulation and test.
Technical Paper

Analysis on Fatigue Load and Life about the Frame of a Low-Speed Electric Vehicle Based on Multi-Body Dynamics

2017-03-28
2017-01-0334
The frame of a low-speed electric vehicle was treated as the research object in the paper. The fatigue load of the frame was analyzed with multi-body dynamics method and the fatigue life of frame was analyzed with the nominal stress method. Firstly, the multi-body dynamics model of the vehicle was established and the multi-body dynamics simulation was carried out to simulate the condition where the vehicle used to travel. The fatigue load history of the frame was obtained from the simulation. Secondly, the amplitude-frequency characteristic of the fatigue load was analyzed. The frequency of the fatigue load mainly focused on 0~20HZ from the analysis. Thirdly, the modal of frame was analyzed. As the frequency of the fatigue load was less than the natural frequency of the frame, the quasi-static method was selected to calculate the stress history of the frame. Next, the fatigue life of the frame was analyzed based on S-N curve.
Technical Paper

A Study on Optimization of the Ride Comfort of the Sliding Door Based on Rigid-Flexible Coupling Multi-Body Model

2017-03-28
2017-01-0417
To solve the problem of serious roller wear and improve the smoothness of the sliding door motion process, the rigid-flexible coupling multi-body model of the vehicle sliding door was built in ADAMS. Force boundary conditions of the model were determined to meet the speed requirement of monitoring point and time requirement of door opening-closing process according to the bench test specification. The results of dynamic simulation agreed well with that of test so the practicability and credibility of the model was verified. In the optimization of the ride comfort of the sliding door, two different schemes were proposed. The one was to optimize the position of hinge pivots and the other was to optimize the structural parameters of the middle guide. The impact load of lead roller on middle guide, the curvature of the motion trajectory and angular acceleration of the sliding door centroid were taken as optimization objectives.
Technical Paper

An Integrated-Electro-Hydraulic Brake System for Active Safety

2016-04-05
2016-01-1640
An integrated-electro-hydraulic brake system (I-EHB) is presented to fulfill the requirements of active safety. Because I-EHB can control the brake pressure accurately and fast. Furthermore I-EHB is a decoupled system, so it could make the maximum regenerative braking while offers the same brake pedal feeling and also good for ADAS and unmanned driving application. Based on the analysis of current electrohydraulic brake systems, regulation requirements and the requirements for brake system, the operating mode requirements of I-EHB are formed. Furthermore, system topological structure and a conceptual design are proposed. After the selection of key components, the parameter design is accomplished by modeling the system. According to the above-mentioned design method, an I-EHB prototype and test rig is made. Through the test rig, characteristics of the system are tested. Results show that this I-EHB system responded rapidly.
Technical Paper

Hydraulic Control of Integrated Electronic Hydraulic Brake System based on Command Feed-Forward

2016-04-05
2016-01-1658
With the development of vehicle electrification, electronic hydraulic brake system is gradually applied. Many companies have introduced products related to integrated electronic hydraulic brake system (I-EHB). In this paper, an I-EHB system is introduced, which uses the motor to drive the reduction mechanism as a power source for braking. The reduction mechanism is composed of a turbine, a worm, a gear and a rack. A control method based on command feed-forward is proposed to improve the hydraulic pressure control of I-EHB. Based on previous research, we simplify the system to first order system, and the theoretical design of the command feed-forward compensator is carried out. The feed-forward controller is applied, including the velocity feed-forward and the acceleration feed-forward, to improve the response speed and tracking effect of the system.
Technical Paper

Vehicle Stability Criterion Research Based on Phase Plane Method

2017-03-28
2017-01-1560
In this paper, a novel method is proposed to establish the vehicle yaw stability criterion based on the sideslip angle-yaw rate (β-r) phase plane method. First, nonlinear two degrees of freedom vehicle analysis model is established by adopting the Magic Formula of nonlinear tire model. Then, according to the model in the Matlab/Simulink environment, the β-r phase plane is gained. Emphatically, the effects of different driving conditions (front wheels steering angle, road adhesion coefficient and speed) on the stability boundaries of the phase plane are analyzed. Through a large number of simulation analysis, results show that there are two types of phase plane: curve stability region and diamond stability region, and the judgment method of the vehicle stability domain type under different driving conditions is solved.
Technical Paper

Hydraulic Control of Integrated Electronic Hydraulic Brake System Based on LuGre Friction Model

2017-09-17
2017-01-2513
In this paper, an integrated electronic hydraulic brake(I-EHB) system is introduced, which is mainly composed of a motor, a worm gear, a worm, a gear, a rack etc. The friction leads the system to the creeping phenomenon and the dead zone. These phenomenon seriously affect the response speed and the hydraulic pressure control .In order to realize the accurate hydraulic pressure control of I-EHB system, a new friction compensation control method is proposed based on LuGre dynamic friction model. And the theoretical design of adaptive control method is designed based on the feedback of the master cylinder pressure and the operating state of the system. Then the stability of the control method is proved by Lyapunov theorem. A co-simulation model is built with Matlab/Simulink and AMESim, so as to prove the validity of the control method.
Technical Paper

Optimal Study on the TL of Automotive Door Sealing System Based on the Interior Speech Intelligibility

2018-04-03
2018-01-0672
Wind noise becomes the foremost noise source when a car runs at high speeds. High frequency characteristics of wind noise source and effective performance of seal rubbers for insulating leakage noise make research on the Transmission Loss (TL) of automotive door sealing systems significant. The improvement of TL of automotive door sealing system could effectively decrease the interior noise due to wind noise for vehicles at high speeds. In this study, compression simulation of seal rubbers for an automotive door is performed through a Finite Element (FE) tool firstly. Compressed geometries of the seal rubbers are obtained. Then, based on the final compressed geometries and pre-stress modes of the automotive door seal rubbers, the TL of the whole door sealing system is acquired by hybrid Finite Element - Statistic Energy Analysis (FE-SEA) method. The fluctuating surface pressure on a car body was captured by a Computational Fluid Dynamics (CFD) tool.
Technical Paper

Vehicle Sideslip Angle Estimation Considering the Tire Pneumatic Trail Variation

2018-04-03
2018-01-0571
Vehicle sideslip angle is significant for electronic stability control devices and hard to estimate due to the nonlinear and uncertain vehicle and tire dynamics. In this paper, based on the two track vehicle dynamic model considering the tire pneumatic trail variation, the vehicle sideslip angle estimation method was proposed. First, the extra steering angle of each wheel caused by kinematics and compliance characteristics of the steering system and suspension system was analyzed. The steering angle estimation method was designed. Since the pneumatic trail would vary with different tire slip angle, distances between the center of gravity (COG) and front&rear axle also change with the tire slip angle. Then, based on the dynamic pneumatic trail and estimated steering angle, we modified the traditional two track vehicle dynamic model using a brush tire model. This model matches the vehicle dynamics more accurately.
Technical Paper

Vehicle Sideslip Angle Estimation: A Review

2018-04-03
2018-01-0569
Vehicle sideslip angle estimation is of great importance to the vehicle stability control as it could not be measured directly by ordinary vehicle-mounted sensors. As a result, researchers worldwide have carried out comprehensive research in estimating the vehicle sideslip angle. First, as the attitude would affect the acceleration information measured by the IMU directly, different kinds of vehicle attitude estimation methods with multi-sensor fusion are presented. Then, the estimation algorithms of the vehicle sideslip angle are classified into the following three aspects: kinematic model based method, dynamic model based method, and fusion method. The characteristics of different estimation algorithms are also discussed. Finally, the conclusion and development trend of the sideslip angle estimation are prospected.
Technical Paper

Optimization Design of Rear-Engine Bus Cooling System Based on 1D/3D Coupling Simulation

2018-04-03
2018-01-0771
This study investigated the effects of underhood structure parameters (two types of air ducts, two types of inlet grilles and the opening angle of inlet grilles) on the cooling characteristics of the rear-engine bus; then, the optimum design scheme of the underhood was determined. The air-side resistance load of the cooling system, which is based on fan performance, was selected as the optimization objective. Simulations were created based on a porous media model and standard a k-ε model. The next step was to build a 1D/3D coupling simulation to utilize the advantages of 1D simulation’s fast convergence speed and 3D simulation’s extensive research range. Besides, the use of 1D/3D coupling simulation can efficiently avoid the errors of simulation results which arise from the non-uniform airflow on the cooling module. Results show that the airflow rate of the rectangular air duct increased by 7 to 11percent.
Technical Paper

Emergency Steering Evasion Control by Combining the Yaw Moment with Steering Assistance

2018-04-03
2018-01-0818
The coordinated control of stability and steering systems in collision avoidance steering evasion has been widely studied in vehicle active safety area, but the studies are mainly aimed at autonomous vehicle without driver or conventional combustion engine vehicle. This paper focuses on the control of hybrid vehicle integrated with rear hub in emergency steering evasion situation, and considering the driver’s characteristics. First, the mathematics model of vehicle dynamics and driver has been given. Second, based on the planned steering evasion path, the model predictive control method is presented for achieving higher evasion path tracking accuracy under driver’s steering input. The prediction model includes an adaptive preview distance driver model and a vehicle dynamics model to predict the driver input and the vehicle trajectory.
Technical Paper

Study of Stability Control for Electric Vehicles with Active Control Differential

2013-04-08
2013-01-0715
This article conducts a research on the active control differential (ACD) yaw moment stability control for central motor driven automobiles. By calculation, the active control differential yaw moment generation ability which is limited by the maximum differential twist ratio and the motor output torque is not enough compared with traditional Electronic Stability Program (ESP). A Matlab and CarSim joint simulation is applied on double lane change and sine wave steering input condition, through which the active control differential effect is analyzed. It is concluded that yaw moment control using active control differential has improved the steering sensitivity and yaw rate tracking effect to some extent in double lane change test and it also has been verified that it works effectively to keep the stability of the vehicle in sine wave test.
Technical Paper

An Anti-Lock Braking Control Strategy for 4WD Electric Vehicle Based on Variable Structure Control

2013-04-08
2013-01-0717
Based on the four-wheel-drive electric vehicle (4WD EV), a variable structure control (VSC) strategy is designed in this paper for the anti-lock braking control. With nonpeak friction coefficient as target, sign judgment method of switch function in this VSC strategy is improved and a new control algorithm is proposed. The improved VSC strategy is made robust to the parameters of the algorithm and verified by the computer simulation as well as the hard-in-loop test. The results show that the slip rate can be controlled to a point in the stable area near the optimal slip ratio and the control strategy can effectively realize the anti-lock braking control.
Technical Paper

Comparative Dynamic Analysis of Sliding Door Based on LS-Dyna and ADAMS

2018-04-03
2018-01-0134
Nowadays, the design and development of the sliding door has been gained great attention for its easy egress and ingress. However, most studies on the kinematic and dynamic characteristics of sliding doors were based on the commercial code ADAMS, while the accuracy of flexibility in modal synthesis method and the ability of complex contact condition may not be guaranteed. Thus, a new dynamic analysis method by using the commercial code LS-Dyna was proposed in this paper to take into account the complex deformation and boundary conditions based on the finite element model. The impact force obtained from the Ls-dyna was compared with that from ADAMS when their monitoring points speed and closing time maintained the same during the sliding process. The impact force between the rollers and the guides was employed as evaluation criterion for different methods because of its effect on the roller wear and the moving smoothness in the sliding process.
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