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The adhesion control is the basic technology of active safety for the four-wheel driven EV. In this paper, a novel adhesion control method based on fuzzy logic control is proposed. The control system can maximize the adhesion force without road condition information and vehicle speed signal. Also, the regulation torque to prevent wheel slip is smooth and the vehicle driving comfort is greatly improved. For implementation, only the rotating speed of the driving wheel and the motor driving torque signals are needed, while the derived information of the wheel acceleration and the skid status are used. The simulation and road test results have shown that the adhesion control method is effective for preventing slip and lock on the slippery road condition.

In this research, the interior noise of a passenger car was measured, and the sound quality metrics including sound pressure level, loudness, sharpness, and roughness were calculated. An artificial neural network was designed to successfully apply on automotive interior noise as well as numerous different fields of technology which aim to overcome difficulties of experimentations and save cost, time and workforce. Sound pressure level, loudness, sharpness, and roughness were estimated by using the artificial neural network designed by using the experiment values. The predicted values and experiment results are compared. The comparison results show that the realized artificial intelligence model is an appropriate model to estimate the sound quality of the automotive interior noise. The reliability value is calculated as 0.9995 by using statistical analysis.

A disc-pad system is established to study impacts of surface topography on brake squeal from the perspective of statistical analysis. Firstly, surface topographies of brake disc and pad are precisely measured on the scale of micron and are statistically analyzed with a three-dimensional evaluation system. Secondly, the finite element model of brake disc and pad without surface topographies is created and verified through component free modal tests. Thereby the valid brake squeal model for complex modal analysis is built with ABAQUS. An effective method is developed to apply interface topographies to the smooth contact model, which consequently establishes sixty brake squeal models with topographies. Thirdly, impacts of surface topography on brake squeal are studied through comparison and statistical analysis of prediction results with and without topographies.

Aiming at the abnormal vibration of driver seat of a passenger car in idle condition, vibration acceleration of engine, frame and seat rail was tested to identify vibration sources. Order tracking and spectrogram analysis indicated that the second order self-excitation of engine was the main cause. To solve the problem, semi-active controlled hydraulic engine mount with air spring of which characteristics could shift between a high dynamic stiffness and a low one was applied. Then the structure and principle of the mount with variable characteristics was introduced and control mode was analyzed. Dynamic characteristics were obtained by bench test. With sample mount applied, vibration of seat rail was tested again in multiple vehicle and engine working conditions. Dates showed that abnormal vibration in idle condition was extremely reduced and the mount could also meet the requirement of engine to dynamic stiffness in driving conditions.

A 2 DOF nonlinear dynamic model of the automotive wiper system is established. Complex eigenvalues are calculated based on the complex modal theory, and the system stability as well as its dependence on wiping velocity is analyzed. Bifurcation characteristics of frictional self-excited vibration and stick-slip vibration relative to wiping velocity are studied through numerical analysis. Research of nonlinear vibration characteristics under various wiping velocities is conducted by means of phase trajectories, Poincaré map and frequency spectrum. The pervasive stick-slip vibration during wiping is confirmed, and its temporal and spatial distributions are analyzed by way of time history and contour map. Duty ratio of stick vibration and statistics of scraping residual are introduced as quantitative indexes for wiping effect evaluation. Results indicate that the negative slop of frictional-velocity characteristic is the root cause of system instability.

In this paper, a more sophisticated mathematical linear model for a roll-plane active hydraulically interconnected suspension (HIS) system was developed. Model parameters tuning were then carried out, which resulted in a model that is capable of producing rather accurate estimation of the system, with significant improvements over models built previously. For the verification of the new model, two simulations and corresponding experiments are conducted. Data comparisons between the simulations and experiments show high consistent responses of the model and the real system, which validated the robustness and accuracy of the new mathematical model. In this process, the characteristics of the pressure response and the rise time inside the actuators have been revealed due to the presence of the flow.

To overcome the shortcomings of subjective evaluation, there have been several studies to examine the correlations between subjective and objective evaluations of on-center steering feel, and some useful results are obtained. However, it is still not clear how to design the steering characteristic based on the correlations. In this paper, we propose a methodology of identifying the optimal on-center steering force characteristic based on the correlations between subjective and objective evaluations. Firstly, significant correlations between subjective and objective evaluations regarding on-center steering feel are established and verified. These verified correlations are then used to design the steering force characteristic. With desired ratings of the subjective evaluation items set as optimization goals, the ideal values of objective evaluation indices are obtained by use of an optimal design method.

In this paper, the relationship was investigated between objective psychoacoustic parameters, A-weighted sound pressure level (SPL) and the results of the subjective evaluation by using grey relational analysis (GRA). The sounds were recorded with eight different passenger cars at four different running conditions. The sound quality indices were calculated, including loudness, sharpness, roughness, fluctuation, and A-weighted SPL. Subjective evaluation was performed by thirty subjects using rating scale method. GRA was compared with traditional correlation analysis, and the comparison shows that some hidden information which could not be found in the traditional correlation analysis was revealed. In order to know the further relationship between fluctuation and subjective evaluation, another subjective evaluation was performed by the same 30 subjects. The result demonstrates that the relationship revealed from GRA is correct.

During a car launch, the driving torque from driveline acts on brake disk, and may lead the pad to slip against the disk. Especially with slow brake pedal release, there is still brake torque applies on the disk, which will retard the rotation of disk, and under certain conditions, the disk and pad may stick again, so the reciprocated stick and slip can induce the noise and vibration, which can be transmitted to a passenger by both tactile and aural paths, this phenomenon is defined as brake groan. In this paper, we propose a nonlinear dynamics model of brake for bidirectional, and with 7 Degrees of Freedom (DOFs), and phase locus and Lyapunov Second Method are utilized to study the mechanism of groan. Time-frequency analysis method then is adopted to analyze the simulation results, meanwhile a test car is operated under corresponding conditions, and the test signals are sampled and then processed to acquire the features.

This paper proposes a new method of predicting the sound absorption performance of polymer wool using artificial neural networks (ANN) model. Some important parameters of the proposed model have been adjusted to best fit the non-linear relationship between the input data and output data. What's more, the commonly used multiple non-linear regression model is built to compare with ANN model in this study. Measurements of the sound absorption coefficient of polymer wool based on transfer function method are also performed to determine the sound absorption performance according to GB/T18696. 2-2002 and ISO10534- 2: 1998 (E) standards. It is founded that predictions of the new model are in good agreement with the experiment results.

Fatigue behavior of aluminum alloys under multiaxial loading was investigated with both cast aluminum A356-T6 and wrought alloy 6063-T6. The dominant multiaxial fatigue crack preferentially nucleates from flaws like porosity and oxide films located near the free surface of the material. In the absence of the flaws, the cracking/debonding of the second phase particles dominates the crack initiation and propagation. The number of cracked/debonded particles increases with the number of cycles, but the damage rate depends on loading paths. Among various loading paths studied, the circle loading path shows the shortest fatigue life due to the development of complex dislocation substructures and severe stress concentration near grain/cell boundaries and second phase particles.

A passive thermal management system (TMS) using composite phase change material (PCM) for large-capacity, rectangular lithium-ion batteries is designed. A battery module consisting of six Li-ion cells connected in series was investigated as a basic unit. The passive TMS for the module has three configurations according to the contact area between cells and the composite PCM, i.e., surrounding, front-contacted and side-contacted schemes. Firstly, heat generation rate of the battery cell was calculated using the Bernardi equation based on experimentally measured heat source terms (i.e. the internal resistance and the entropy coefficient). Physical and thermal properties such as density, phase change temperature, latent heat and thermal conductivity of the composite PCM were also obtained by experimental methods. Thereafter, thermal response of the battery modules with the three TMS configurations was simulated using 3D finite element analysis (FEA) modeling in ANSYS Fluent.

In this paper, the performance simulation model of a domestic self-dumping truck was established using AVL-Cruise software. Then its accuracy was checked by the power performance and fuel economy tests which were conducted on the proving ground. The power performance of the self-dumping truck was evaluated through standing start acceleration time from 0 to 70km/h, overtaking acceleration time from 60 to 70km/h, maximum speed and maximum gradeability, while the composite fuel consumption per hundred kilometers was taken as an evaluation index of fuel economy. A L9 orthogonal array was applied to investigate the effect of three matching factors including engine, transmission and final drive, which were considered at three levels, on the power performance and fuel economy of the self-dumping truck. Furthermore, the grey relational grade was proposed to assess the multiple performance responses according to the grey relational analysis.

In this paper, the dynamic stress of the front subframe of a passenger car was obtained using modal stress recovery method to estimate the fatigue life. A finite element model of the subframe was created and its accuracy was checked by modal test in a free hanging state. Furthermore, the whole vehicle rigid-flexible coupling model of the passenger car was built up while taking into account the flexibility of the subframe. Meanwhile, the road test data was used to verify the validity of the dynamic model. On this basis, the modal displacement time histories of the subframe were calculated by a dynamic simulation on virtual proving ground consisting of Belgian blocks, cobblestone road and washboard road. By combining the modal displacement time histories with modal stress tensors getting from normal mode analysis, the dynamic stress time histories of the subframe were obtained through modal stress recovery method.

During the launch of a car, severe torsional vibration sometimes may occur in its driveline due to somewhat the slipping of the clutch, its intuitive sense for an occupant is the longitudinal vibration of the vehicle, referred to as the launch shudder whose characteristic frequency is from 5 to 25 Hz generally. As the main vibration sources of the driveline and its crucial nonlinear components, the variable stiffness and backlash of the gear meshing are considered, their impacts on the launch shudder are analyzed in this paper. Conformal mapping, finite element method and regression method etc. are the main approaches to calculate the variable meshing stiffness of a gear pair. If this stiffness is get, it can usually be substituted for its approximate analytical expression, just with finite harmonic terms, in Fourier Series form into Ordinary Differential Equations(ODEs) to calculate the vehicle responses with its nonlinearity considered.

With the increasingly complex traffic environment, the vehicle AEB system needs to go through a large number of testing processes, in order to drive more safely on the road. For speeding up the development process of AEB and solve the problems of long cycle, high cost and low efficiency in AEB testing, in this paper, a millimeter wave radar turntable is built, and a high-precision detection algorithm of turntable encoder is designed, at the same time, a test method of vehicle AEB based on the detection data of radar turntable encoder is designed. The verification results show that methods described in this paper can be used to develop the vehicle AEB test algorithm efficiently.

To quickly and efficiently match the planetary gearset characteristic parameter of power-spilt hybrid vehicles so that their oil-saving potential can be maximized, this study proposes a parameter matching method that comprehensively considers energy management strategy and driving cycle based on an analysis of vehicle instantaneous efficiency. The method is used to match the planetary characteristic parameter of a power-split hybrid light truck. The relevant conclusions are compared with the influence of various planetary characteristic parameters on fuel consumption obtained through simulation under typical operating conditions. The simulation results show that the influence laws of the various planetary characteristic parameters on vehicle average efficiency are similar to those on fuel consumption. The proposed parameter-matching method based on vehicle efficiency analysis can effectively match the planetary characteristic parameter for power-split hybrid powertrains.

In the face of energy and environmental problems, how to improve the economy of fuel cell vehicles (FCV) effectively and develop intelligent algorithms with higher hydrogen-saving potential are the focus and difficulties of current research. Based on the Toyota Mirai FCV, this paper focuses on the short-term speed prediction algorithm based on the back propagation neural network (BP-NN) and carries out the research on the short-term speed prediction algorithm based on BP-NN. The definition of NN and the basic structure of the neural model are introduced briefly, and the training process of BP-NN is expounded in detail through formula derivation. On this basis, the speed prediction model based on BP-NN is proposed. After that, the parameters of the vehicle speed prediction model, the characteristic parameters of the working condition, and the input and output neurons are selected to determine the topology of the vehicle speed prediction model.

Gas distribution of proton exchange membrane fuel cells (PEMFCs) is mainly decided by flow field of bipolar plate. The improper design of distributing channel, nonuniform gas flow distribution and current density distribution among different straight channels are the leading factors that could tremendously undermine the performance and life expectancy of the cell. However, there is lack of research focusing on distributing channel in straight-parallel flow field. In this work, a three-dimensional numerical model of PEMFC cathode flow field is developed with CFD method to investigate the effects of configuration type and width of the distributing channel on pressure distribution in distributing channel and on reactant flow distribution, pressure drop and concentration distribution in multiple straight channel. Effects of electrochemical reaction and formation of water on the flow distribution are taken into consideration.

Proton exchange membrane fuel cells (PEMFC), which convert the chemical energy into electrical energy directly through electrochemical reactions, are widely considered as one of the best power sources for new energy vehicles (NEV). Some of the major advantages of a PEMFC include high power density, high energy conversion efficiency, minimum pollution, low noise, fast startup and low operating temperature. The Membrane Electrode Assembly (MEA) is one of the core components of fuel cells, which composes catalyst layers (CL) coated proton exchange membrane (PEM) and gas diffusion layers (GDL). The performance of MEA is closely related to mass transportation and the rate of electrochemical reaction. The MEA plays a key role not only in the performance of the PEMFCs, but also for the reducing the cost of the fuel cells, as well as accelerating the commercial applications. Commercialized large-size MEA directly plays a major role in determining fuel cell stack and vehicle performance.